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  4. Alpine e30 progress/build thread

Alpine e30 progress/build thread

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  • m42b32M
    m42b32M
    m42b32
    wrote on last edited by
    #188

    The sawzall and angle grinder I was going to borrow to start cutting the front off the car are being used by my dad at the moment so I have been working on some other projects.

    My garage is not heated and with temperatures dropping (especially now) I don't have a way to be able to paint parts. Instead of heating my entire garage in order to paint something I decided to make an "oven" that I can use to keep the paint and part warm before spraying and also allow the paint to cure properly. It is a 3'x2'x2' box made of 1" foam board insulation and just held together with a ton of duct tape:

    307540929803307c8f4b7b.jpg

    It is big enough that I can fit most things that I will need to paint this winter. There are two incandescent light bulbs to provide the heat, I used "rough" bulbs as they have a thicker filament that emits more heat than a standard bulb of the same wattage (dimmer light output = more heat output). The lights are connected to a control box that I built. It uses a small thermostat commonly found in home brewing setups to flip a relay that switches the lights on and off depending on the internal temperature. The thermostat reads the internal temperature from a thermocouple inside the center of the box. I programmed the thermostat and did some trial runs today and it works very well, it should save me a lot of money compared to heating the whole garage just to paint things. The whole setup cost me less than $60. 

    30300673454205f1d054cb.jpg

    I got the rear brakes pulled from the trailing arms and started the rebuild process on the calipers. I received the fronts already disassembled and started breaking down the rears. Got new rotors for the front and the rears look really new so I'm just going to clean them up and run them. Also rebuilt my driver's door lock as it hasn't been working as long as I owned the car. 

    307541074407b2ec7a712b.jpg

    1991 318is, 1991 318i, 2022 Bronco

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    • m42b32M
      m42b32M
      m42b32
      wrote on last edited by
      #189

      Finally got all the AC parts out of the way and took a bunch of measurements detailing the core support location, frame rail dimensions, etc. With nothing else in the way I busted out the sawzall and passed the point of no return...

      Before:

      30656224284b3305f264ab.jpg

      After:

      30656236284b2169941b9b.jpg

      1991 318is, 1991 318i, 2022 Bronco

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      • straight6pwrS
        straight6pwrS
        straight6pwr
        wrote on last edited by
        #190

        that must have been a bit terrifying!

        Dan
        yajsYRL.jpg.e5f350b4dfe961d76ac8b32efce2e1a6.jpg

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        • m42b32M
          m42b32M
          m42b32
          wrote on last edited by
          #191

          straight6pwr said:

          that must have been a bit terrifying!

          Having never done this before, the first cut was definitely a little scary

          1991 318is, 1991 318i, 2022 Bronco

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          • KaiserRollsK
            KaiserRollsK
            KaiserRolls
            wrote on last edited by
            #192

            It's 8 million times easier to do engine things now.....sooooooo you might as well pull it and freshen it up

            1 Reply Last reply
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            • straight6pwrS
              straight6pwrS
              straight6pwr
              wrote on last edited by
              #193

              KaiserRolls said:

              It's 8 million times easier to do engine things now.....sooooooo you might as well pull it and freshen it up

              lots of elbow room for fitting FI piping too

              Dan
              yajsYRL.jpg.e5f350b4dfe961d76ac8b32efce2e1a6.jpg

              1 Reply Last reply
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              • m42b32M
                m42b32M
                m42b32
                wrote on last edited by
                #194

                6b21ef9c17d96b863db2bd496c0e3b799fb5623e

                ^ This is how I felt the moment the core support was out of the way... I might even be able to pull the engine without a hoist at this point, just lower it and wheel it out on a dolly...

                1991 318is, 1991 318i, 2022 Bronco

                1 Reply Last reply
                0
                • EarlE
                  EarlE
                  Earl
                  wrote on last edited by
                  #195

                  Even easier thing would be to set the front subframe and trans brace on stands/blocks, unbolt them both, then lift up the front of the car by hand (it's light enough) and push it backwards like a wheel barrow 😃

                  museum sig 2earl.jpg

                  1 Reply Last reply
                  1
                  • KaiserRollsK
                    KaiserRollsK
                    KaiserRolls
                    wrote on last edited by
                    #196

                    Earl said:

                    Even easier thing would be to set the front subframe and trans brace on stands/blocks, unbolt them both, then lift up the front of the car by hand (it's light enough) and push it backwards like a wheel barrow 😃

                    Light enough? Jesus earl. You on a diet of spinach only?

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                    • andyhundleyA
                      andyhundleyA
                      andyhundley
                      wrote on last edited by
                      #197

                      Earl is the Incredible Hulk. Spot him and he'll left your house.

                      Sent from my iPhone using Tapatalk

                      1 Reply Last reply
                      1
                      • B
                        B
                        B C
                        wrote on last edited by
                        #198

                        Earl lifts my soul

                        1 Reply Last reply
                        0
                        • wasnt m3W
                          wasnt m3W
                          wasnt m3
                          wrote on last edited by
                          #199

                          Snap said:

                          Earl lifts my soul

                          When did you buy a Kia?

                          m3sig-1.jpg

                          1 Reply Last reply
                          2
                          • jc43089J
                            jc43089J
                            jc43089
                            wrote on last edited by
                            #200

                            Earl is right I can pick up the front of my sedan shell and move it like a wheelbarrow.

                            Sent from my 831C using Tapatalk

                            2/94 325i Sedan, Arctic Gray: UUC LTW FW, EVO 3 and DSSR, +.020 Maxsil pistons, ASC delete, Eibach shocks/springs, 16" contour reps 238k
                            3/93 325i Coupe, Schwarz 2, Sketchy stance action, ebay turbo, 300k
                            '89 325i Vert, Alpine White: 5spd swapped, sold.

                            '04 Toyota Sienna: 24V to 24V swap in progress

                            '05 Volvo V70R, 6spd.  200k
                            '85 Toyota LandCruiser: Lifted, gas hog. 205k
                            '99 Nissan Maxima: 5spd, Rusty but trusty winter beater. 252k RIP.

                            1 Reply Last reply
                            1
                            • EarlE
                              EarlE
                              Earl
                              wrote on last edited by
                              #201

                              I used to do it to the compact so I figured the e30 would be a little lighter haha.

                              museum sig 2earl.jpg

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                              0
                              • KaiserRollsK
                                KaiserRollsK
                                KaiserRolls
                                wrote on last edited by
                                #202

                                You both must pick things up and put them down a lot

                                1 Reply Last reply
                                0
                                • m42b32M
                                  m42b32M
                                  m42b32
                                  wrote on last edited by
                                  #203

                                  I'll have to give lifting it a shot haha... I think the right thing to do is pull the motor now since its so much less work in the long run. My goal of back on the road by spring might not happen but it will be totally worth it.

                                  1991 318is, 1991 318i, 2022 Bronco

                                  1 Reply Last reply
                                  0
                                  • EarlE
                                    EarlE
                                    Earl
                                    wrote on last edited by
                                    #204

                                    Going through and doing all of the seals on an m42 does take long as long as you aren't repainting absolutely everything...lol

                                    museum sig 2earl.jpg

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                                    • m42b32M
                                      m42b32M
                                      m42b32
                                      wrote on last edited by
                                      #205

                                      Earl said:

                                      Going through and doing all of the seals on an m42 does take long as long as you aren't repainting absolutely everything...lol

                                      I probably won't be going as in depth as you have haha. Just planning to fix some leaks and repaint a lot of the major stuff so it looks nicer. I'm mostly planning to work on the engine bay, since it'll be easier to pull the wiper linkage and fix the cowl damage, run new brake lines to delete the ABS pump, and generally clean up the whole thing since it's pretty nasty.

                                      1991 318is, 1991 318i, 2022 Bronco

                                      1 Reply Last reply
                                      0
                                      • jc43089J
                                        jc43089J
                                        jc43089
                                        wrote on last edited by
                                        #206

                                        Be careful, my car is a shell because it made sense to "do it all at once"...

                                        2/94 325i Sedan, Arctic Gray: UUC LTW FW, EVO 3 and DSSR, +.020 Maxsil pistons, ASC delete, Eibach shocks/springs, 16" contour reps 238k
                                        3/93 325i Coupe, Schwarz 2, Sketchy stance action, ebay turbo, 300k
                                        '89 325i Vert, Alpine White: 5spd swapped, sold.

                                        '04 Toyota Sienna: 24V to 24V swap in progress

                                        '05 Volvo V70R, 6spd.  200k
                                        '85 Toyota LandCruiser: Lifted, gas hog. 205k
                                        '99 Nissan Maxima: 5spd, Rusty but trusty winter beater. 252k RIP.

                                        1 Reply Last reply
                                        2
                                        • m42b32M
                                          m42b32M
                                          m42b32
                                          wrote on last edited by
                                          #207

                                          jc43089 said:

                                          Be careful, my car is a shell because it made sense to "do it all at once"... 

                                          That's definitely a concern of mine, but I'm ok with this turning into a longer term project. I've been planning this car in my head for a number of years and over the last few months decided that now is as good a time as ever to get started on it.

                                          1991 318is, 1991 318i, 2022 Bronco

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