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  4. Alpine e30 progress/build thread

Alpine e30 progress/build thread

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  • GunMetalGreyG
    GunMetalGreyG
    GunMetalGrey
    wrote on last edited by
    #183

    I have a Behr (?) m42 rad in my car currently that I will no longer be in need of if you want to make a linear move on the car.

    ...

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    • m42b32M
      m42b32M
      m42b32
      wrote on last edited by
      #184

      Continued taking stuff apart today after work, Only major thing left is the AC condenser but I can't get the line from the compressor off at either side so I'm going to have to pull both of them at the same time. No big deal though, got the rest of the AC removed and a bunch of other odds and ends. Started planning my cuts as well

      306567834315e518bbdc0b.jpg

      Recently I noticed that the passenger side wiper wasn't centered in its hole and was stuck up towards the windshield, the hood probably caught it when it was forced backwards. I pulled the wiper arm and all the cowl grills and stuff, was able to get the wiper arm free but the cowl sheet metal is damaged. Looks like I'm going to have to remove the wiper linkage so I can straighten this out from the back side. It doesn't look bad but the hole is elongated by about 1/4" and pushed down behind it by about that much. Fortunately the linkage seems to be ok. From what I can tell, the only way to remove this is through the opening the blower motor is mounted in? That's going to suck for sure...

      30444483760182e5f9d5ab.jpg

      Realized I wasn't properly storing the car, so I fixed that as well

      3044448893087f6bec1e4b.jpg

      1991 318is, 1991 318i, 2022 Bronco

      1 Reply Last reply
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      • straight6pwrS
        straight6pwrS
        straight6pwr
        wrote on last edited by
        #185

        removing the wiper linkage and motor?

        ever try and solve one of these? pretty much the same task.Clever-font-b-Link-b-font-Ring-Wire-font

        maybe just add some sort of additional black plastic/rubber washer that is larger and covers the elongated hole instead? i don't like shortcuts, but sometimes personal sanity needs to be a consideration when working on cars :D

        Dan
        yajsYRL.jpg.e5f350b4dfe961d76ac8b32efce2e1a6.jpg

        1 Reply Last reply
        1
        • m42b32M
          m42b32M
          m42b32
          wrote on last edited by
          #186

          straight6pwr said:

          removing the wiper linkage and motor?

          ever try and solve one of these? pretty much the same task.Clever-font-b-Link-b-font-Ring-Wire-font-b-Puzzle-b-font-Gadget-Chinese-Metal.jpg

          maybe just add some sort of additional black plastic/rubber washer that is larger and covers the elongated hole instead? i don't like shortcuts, but sometimes personal sanity needs to be a consideration when working on cars [emoji3]

          Hahaha I figured as much. Normally I would be all for just covering the hole if it meant keeping my sanity, but unfortunately it is also bent downwards (hard to see in the picture, you can see the windshield seal isnt sitting flat) so its pretty much a big dent. Given your analogy, Ill probably save this task for when I pull the engine, since I'd have to remove half of it to get that thing out anyway...

          1991 318is, 1991 318i, 2022 Bronco

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          • EarlE
            EarlE
            Earl
            wrote on last edited by
            #187

            We swapped out Sams with minimal trouble. However, he car does not have a blower motor lol

            museum sig 2earl.jpg

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            • m42b32M
              m42b32M
              m42b32
              wrote on last edited by
              #188

              The sawzall and angle grinder I was going to borrow to start cutting the front off the car are being used by my dad at the moment so I have been working on some other projects.

              My garage is not heated and with temperatures dropping (especially now) I don't have a way to be able to paint parts. Instead of heating my entire garage in order to paint something I decided to make an "oven" that I can use to keep the paint and part warm before spraying and also allow the paint to cure properly. It is a 3'x2'x2' box made of 1" foam board insulation and just held together with a ton of duct tape:

              307540929803307c8f4b7b.jpg

              It is big enough that I can fit most things that I will need to paint this winter. There are two incandescent light bulbs to provide the heat, I used "rough" bulbs as they have a thicker filament that emits more heat than a standard bulb of the same wattage (dimmer light output = more heat output). The lights are connected to a control box that I built. It uses a small thermostat commonly found in home brewing setups to flip a relay that switches the lights on and off depending on the internal temperature. The thermostat reads the internal temperature from a thermocouple inside the center of the box. I programmed the thermostat and did some trial runs today and it works very well, it should save me a lot of money compared to heating the whole garage just to paint things. The whole setup cost me less than $60. 

              30300673454205f1d054cb.jpg

              I got the rear brakes pulled from the trailing arms and started the rebuild process on the calipers. I received the fronts already disassembled and started breaking down the rears. Got new rotors for the front and the rears look really new so I'm just going to clean them up and run them. Also rebuilt my driver's door lock as it hasn't been working as long as I owned the car. 

              307541074407b2ec7a712b.jpg

              1991 318is, 1991 318i, 2022 Bronco

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              • m42b32M
                m42b32M
                m42b32
                wrote on last edited by
                #189

                Finally got all the AC parts out of the way and took a bunch of measurements detailing the core support location, frame rail dimensions, etc. With nothing else in the way I busted out the sawzall and passed the point of no return...

                Before:

                30656224284b3305f264ab.jpg

                After:

                30656236284b2169941b9b.jpg

                1991 318is, 1991 318i, 2022 Bronco

                1 Reply Last reply
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                • straight6pwrS
                  straight6pwrS
                  straight6pwr
                  wrote on last edited by
                  #190

                  that must have been a bit terrifying!

                  Dan
                  yajsYRL.jpg.e5f350b4dfe961d76ac8b32efce2e1a6.jpg

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                  • m42b32M
                    m42b32M
                    m42b32
                    wrote on last edited by
                    #191

                    straight6pwr said:

                    that must have been a bit terrifying!

                    Having never done this before, the first cut was definitely a little scary

                    1991 318is, 1991 318i, 2022 Bronco

                    1 Reply Last reply
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                    • KaiserRollsK
                      KaiserRollsK
                      KaiserRolls
                      wrote on last edited by
                      #192

                      It's 8 million times easier to do engine things now.....sooooooo you might as well pull it and freshen it up

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                      • straight6pwrS
                        straight6pwrS
                        straight6pwr
                        wrote on last edited by
                        #193

                        KaiserRolls said:

                        It's 8 million times easier to do engine things now.....sooooooo you might as well pull it and freshen it up

                        lots of elbow room for fitting FI piping too

                        Dan
                        yajsYRL.jpg.e5f350b4dfe961d76ac8b32efce2e1a6.jpg

                        1 Reply Last reply
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                        • m42b32M
                          m42b32M
                          m42b32
                          wrote on last edited by
                          #194

                          6b21ef9c17d96b863db2bd496c0e3b799fb5623e

                          ^ This is how I felt the moment the core support was out of the way... I might even be able to pull the engine without a hoist at this point, just lower it and wheel it out on a dolly...

                          1991 318is, 1991 318i, 2022 Bronco

                          1 Reply Last reply
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                          • EarlE
                            EarlE
                            Earl
                            wrote on last edited by
                            #195

                            Even easier thing would be to set the front subframe and trans brace on stands/blocks, unbolt them both, then lift up the front of the car by hand (it's light enough) and push it backwards like a wheel barrow 😃

                            museum sig 2earl.jpg

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                            • KaiserRollsK
                              KaiserRollsK
                              KaiserRolls
                              wrote on last edited by
                              #196

                              Earl said:

                              Even easier thing would be to set the front subframe and trans brace on stands/blocks, unbolt them both, then lift up the front of the car by hand (it's light enough) and push it backwards like a wheel barrow 😃

                              Light enough? Jesus earl. You on a diet of spinach only?

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                              • andyhundleyA
                                andyhundleyA
                                andyhundley
                                wrote on last edited by
                                #197

                                Earl is the Incredible Hulk. Spot him and he'll left your house.

                                Sent from my iPhone using Tapatalk

                                1 Reply Last reply
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                                • B
                                  B
                                  B C
                                  wrote on last edited by
                                  #198

                                  Earl lifts my soul

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                                  • wasnt m3W
                                    wasnt m3W
                                    wasnt m3
                                    wrote on last edited by
                                    #199

                                    Snap said:

                                    Earl lifts my soul

                                    When did you buy a Kia?

                                    m3sig-1.jpg

                                    1 Reply Last reply
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                                    • jc43089J
                                      jc43089J
                                      jc43089
                                      wrote on last edited by
                                      #200

                                      Earl is right I can pick up the front of my sedan shell and move it like a wheelbarrow.

                                      Sent from my 831C using Tapatalk

                                      2/94 325i Sedan, Arctic Gray: UUC LTW FW, EVO 3 and DSSR, +.020 Maxsil pistons, ASC delete, Eibach shocks/springs, 16" contour reps 238k
                                      3/93 325i Coupe, Schwarz 2, Sketchy stance action, ebay turbo, 300k
                                      '89 325i Vert, Alpine White: 5spd swapped, sold.

                                      '04 Toyota Sienna: 24V to 24V swap in progress

                                      '05 Volvo V70R, 6spd.  200k
                                      '85 Toyota LandCruiser: Lifted, gas hog. 205k
                                      '99 Nissan Maxima: 5spd, Rusty but trusty winter beater. 252k RIP.

                                      1 Reply Last reply
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                                      • EarlE
                                        EarlE
                                        Earl
                                        wrote on last edited by
                                        #201

                                        I used to do it to the compact so I figured the e30 would be a little lighter haha.

                                        museum sig 2earl.jpg

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                                        • KaiserRollsK
                                          KaiserRollsK
                                          KaiserRolls
                                          wrote on last edited by
                                          #202

                                          You both must pick things up and put them down a lot

                                          1 Reply Last reply
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