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Non-BMW Stuff on a BMW Forum

Scheduled Pinned Locked Moved Members BMWs
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  • The Full BananaT
    The Full BananaT
    The Full Banana
    wrote on last edited by
    #738

    Psh, non-insulated crimps with high-quality adhesive lined heat shrink over the crimps is the way to go. Insulated connectors are for the birds. Nice work, Gabe! Looks great.

    Raychem heatshrink 4 lyfe

    OEM++

    Tom - I have a few BMWs, an overworked Volvo 242, and now a YouTube channel called Drive, Revive, Tinker

    1 Reply Last reply
    2
    • straight6pwrS
      straight6pwrS
      straight6pwr
      wrote on last edited by
      #739

      The Full Banana said:

      Psh, non-insulated crimps with high-quality adhesive lined heat shrink over the crimps is the way to go. Insulated connectors are for the birds. Nice work, Gabe! Looks great.

      Raychem heatshrink 4 lyfe

      OEM++

      i'd agree except:

      Heatshrink.jpg

      Dan
      yajsYRL.jpg.e5f350b4dfe961d76ac8b32efce2e1a6.jpg

      1 Reply Last reply
      8
      • HipMFH
        HipMFH
        HipMF
        wrote on last edited by
        #740

        straight6pwr said:

        i'd agree except:

        Flagged.

        186.jpg

        1 Reply Last reply
        5
        • G
          G
          gilber33
          wrote on last edited by
          #741

          Wired in a plug for the gauge senders so the engine and body harness can be two separate things. 

          76A51CBD-37E5-482E-A409-AA99DAA1FBB6.jpeg

          Took out the front my suspension and gave it the Por15 treatment. I have new bearings and strut mounts for that. And once that’s back in the fenders can go back on. I’m very excited about that. 
           

          993969A9-F2FC-491B-A2F8-9C39EB568B61.jpeg

          CAA24258-0660-4D62-965B-976FC076ED3A.jpeg

          Picked up this little tool cart from Amazon for $30 Prime. Outfitted it with a bottle opener and can holder. Helps keep me organized rather than spreading tools all over the floor. 
           

          8F8D8452-4615-4234-849B-E1E426670066.jpeg

          And my belt driven compressor is for sale if anyone is interested. Great for light projects but it wasn’t as strong as I wanted it when I was running an impact. Got the Sanborn for a good deal and it’s more powerful. Although now that I realized I can wire in a 220 outlet, this one may go as well. 
           

          2AA95414-B083-4FE2-B400-292DE8F71157.jpeg

          1 Reply Last reply
          1
          • straight6pwrS
            straight6pwrS
            straight6pwr
            wrote on last edited by
            #742

            that cart seems pretty solid, $30 seems like a steal.

            Dan
            yajsYRL.jpg.e5f350b4dfe961d76ac8b32efce2e1a6.jpg

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            0
            • G
              G
              gilber33
              wrote on last edited by
              #743

              straight6pwr said:

              that cart seems pretty solid, $30 seems like a steal.

              It's great for $30. 

              I know the top of the strut mounts get a dust cap, but is there anything for the bottoms? They're just exposed like this? 

              image.png

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              0
              • P_RoloffP
                P_RoloffP
                P_Roloff
                wrote on last edited by
                #744

                It would appear that there is a dust cover of sorts and then a washer on the underside according to this diagram.

                Front Schock Assy.JPG

                1 Reply Last reply
                3
                • G
                  G
                  gilber33
                  wrote on last edited by
                  #745

                  Thank you! When I removed them from the car they had the washer, but they did not have the dust cover.

                  1 Reply Last reply
                  0
                  • straight6pwrS
                    straight6pwrS
                    straight6pwr
                    wrote on last edited by
                    #746

                    @P_Roloff is correct

                    check this video: at 4:10 he removes the top mount which someone failed to put the washer/dust cap under. you can see how gross the bearing is and at 4:20 you can see how badly the bottom of the bearing chewed grooves into the top spring plate. at 17:35 you can see him correctly installing the washer/dust cap on reassembly.

                    Dan
                    yajsYRL.jpg.e5f350b4dfe961d76ac8b32efce2e1a6.jpg

                    1 Reply Last reply
                    1
                    • G
                      G
                      gilber33
                      wrote on last edited by
                      #747

                      I was hoping to reinstall everything tomorrow, but I guess I will need to hold off to order those. Oh well.

                      1 Reply Last reply
                      0
                      • straight6pwrS
                        straight6pwrS
                        straight6pwr
                        wrote on last edited by
                        #748

                        gilber33 said:

                        I was hoping to reinstall everything tomorrow, but I guess I will need to hold off to order those. Oh well. 

                        another tip: before you install, pack the top mount bearing with more grease if it seems inadequate on either the top or bottom.

                        Dan
                        yajsYRL.jpg.e5f350b4dfe961d76ac8b32efce2e1a6.jpg

                        1 Reply Last reply
                        1
                        • G
                          G
                          gilber33
                          wrote on last edited by
                          #749

                          straight6pwr said:

                          another tip: before you install, pack the top mount bearing with more grease if it seems inadequate on either the top or bottom.

                          Good idea. The bearings did look underpacked with grease.

                          1 Reply Last reply
                          0
                          • JdesignJ
                            JdesignJ
                            Jdesign
                            wrote on last edited by
                            #750

                            straight6pwr said:

                            another tip: before you install, pack the top mount bearing with more grease if it seems inadequate on either the top or bottom.

                            Also, keep in mind if you mix types of grease it can cause chemical reactions that will potentially cause premature wear! Sounds dumb, but I worked in a bike shop for 10+ years, and I have personally witnessed countless times that mixed types of grease caused chemical reactions that ate through bearings, bearing races, and softer material components such as plastics and urethanes. I always thoroughly clean parts before I re-grease or add grease to them if I don't know the type of grease that was originally installed.  

                            http://knowhow.napaonline.com/greasy-situation-can-you-mix-grease/

                            SumBunny.jpg

                            https://www.instagram.com/_jdesigner_/                                          http://nevertoolow.tumblr.com/

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                            0
                            • G
                              G
                              gilber33
                              wrote on last edited by
                              #751

                              Reinstalling the struts and everything and j realized the threads on the outer ball joint for the DS control arm are cross threaded. The control arm assemblies are relatively cheap, but I can’t find a great how-to for removing the lollipop without the assumption that you’re going to be replacing the bushing. Any pointers? 
                               

                              46941524-CE97-40B4-AF1F-2E49648FF92A.jpeg

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                              • straight6pwrS
                                straight6pwrS
                                straight6pwr
                                wrote on last edited by
                                #752

                                gilber33 said:

                                Reinstalling the struts and everything and j realized the threads on the outer ball joint for the DS control arm are cross threaded. The control arm assemblies are relatively cheap, but I can’t find a great how-to for removing the lollipop without the assumption that you’re going to be replacing the bushing. Any pointers? 
                                 

                                i was able to pull those will a 3 jaw puller. i had to drill a hole in the center of the control arm 'post' to keep the puller from walking off of it, and i had to band clamp the arms of the 3 jaw to keep them from walking off the lollipop, since it is offcenter. i think i may have setup the 3 jaw with different length arms to help with the offcentering, as well. one of the two was very stuck and i was afraid i was going to tear it, so i had to hammer a pick between the control arm 'post' and the bushing to break the seal (which damaged it) so your results may vary.

                                alternatively, if you know a shop with the correct tools, you could order just that outer ball joint and have them press it in and leave the CAB alone.

                                Dan
                                yajsYRL.jpg.e5f350b4dfe961d76ac8b32efce2e1a6.jpg

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                                0
                                • G
                                  G
                                  gilber33
                                  wrote on last edited by
                                  #753

                                  straight6pwr said:

                                  alternatively, if you know a shop with the correct tools, you could order just that outer ball joint and have them press it in and leave the CAB alone. 

                                  From what I can find, these are just pressed it, right? There’s nothing special about them. A shop with a basic press should be able to do it.

                                  1 Reply Last reply
                                  0
                                  • G
                                    G
                                    gilber33
                                    wrote on last edited by
                                    #754

                                    Car is coming back together last night (other than the control arm coming out as stuff was going in). Struts repainted, new mounts, new dust caps, new wheels bearings, brakes, calipers, and Chase Bays hard lines. Bumper and fenders loosely bolted into place. 

                                    2D56B4D1-4A48-4398-8AB9-1A9951FAAB17.jpeg

                                    12F1CDC7-6ACE-4137-ACBD-F7F6A57FDD4C.jpeg

                                    5749541E-8561-4450-9F9F-9A4E5667C7D8.jpeg

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                                    0
                                    • straight6pwrS
                                      straight6pwrS
                                      straight6pwr
                                      wrote on last edited by
                                      #755

                                      gilber33 said:

                                      From what I can find, these are just pressed it, right? There’s nothing special about them. A shop with a basic press should be able to do it. 

                                      yes!

                                      Dan
                                      yajsYRL.jpg.e5f350b4dfe961d76ac8b32efce2e1a6.jpg

                                      1 Reply Last reply
                                      1
                                      • G
                                        G
                                        gilber33
                                        wrote on last edited by
                                        #756

                                        straight6pwr said:

                                        yes!

                                        Thank you for the info! I have it with me today to see what a shop would want for it and to make sure they can do it.

                                        1 Reply Last reply
                                        0
                                        • G
                                          G
                                          gilber33
                                          wrote on last edited by
                                          #757

                                          Both ball joint threads ended up being trash so it has new outer ball joints. Most other stuff done isn’t really noticeable - brake line to the rear is in, control arms back in, interior back together for the most part. 

                                          Both front abs sensor harnesses were pretty cracked up and falling apart so I fixed those. 

                                          F84B752F-725C-4F70-90B5-CD5AD71B35D7.jpeg

                                          5FBD6830-FC90-47FA-B721-AE53B081412D.jpeg

                                          92F9514B-A99B-4377-8100-DBFA22E925BC.jpeg

                                          And then I started playing with the sander tonight to get the hang of it. Not really sure what I was expecting from it, but using it was very comfortable and I’m excited to move on to the next phase of the project. 

                                          2FB9C721-FC32-4028-BD20-7DC95E855209.jpeg

                                          551DAB57-3EF7-4582-B982-70520CCA8105.jpeg

                                          1 Reply Last reply
                                          0

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