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Non-BMW Stuff on a BMW Forum

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  • P_RoloffP
    P_RoloffP
    P_Roloff
    wrote on last edited by
    #744

    It would appear that there is a dust cover of sorts and then a washer on the underside according to this diagram.

    Front Schock Assy.JPG

    1 Reply Last reply
    3
    • G
      G
      gilber33
      wrote on last edited by
      #745

      Thank you! When I removed them from the car they had the washer, but they did not have the dust cover.

      1 Reply Last reply
      0
      • straight6pwrS
        straight6pwrS
        straight6pwr
        wrote on last edited by
        #746

        @P_Roloff is correct

        check this video: at 4:10 he removes the top mount which someone failed to put the washer/dust cap under. you can see how gross the bearing is and at 4:20 you can see how badly the bottom of the bearing chewed grooves into the top spring plate. at 17:35 you can see him correctly installing the washer/dust cap on reassembly.

        Dan
        yajsYRL.jpg.e5f350b4dfe961d76ac8b32efce2e1a6.jpg

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        • G
          G
          gilber33
          wrote on last edited by
          #747

          I was hoping to reinstall everything tomorrow, but I guess I will need to hold off to order those. Oh well.

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          0
          • straight6pwrS
            straight6pwrS
            straight6pwr
            wrote on last edited by
            #748

            gilber33 said:

            I was hoping to reinstall everything tomorrow, but I guess I will need to hold off to order those. Oh well. 

            another tip: before you install, pack the top mount bearing with more grease if it seems inadequate on either the top or bottom.

            Dan
            yajsYRL.jpg.e5f350b4dfe961d76ac8b32efce2e1a6.jpg

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            • G
              G
              gilber33
              wrote on last edited by
              #749

              straight6pwr said:

              another tip: before you install, pack the top mount bearing with more grease if it seems inadequate on either the top or bottom.

              Good idea. The bearings did look underpacked with grease.

              1 Reply Last reply
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              • JdesignJ
                JdesignJ
                Jdesign
                wrote on last edited by
                #750

                straight6pwr said:

                another tip: before you install, pack the top mount bearing with more grease if it seems inadequate on either the top or bottom.

                Also, keep in mind if you mix types of grease it can cause chemical reactions that will potentially cause premature wear! Sounds dumb, but I worked in a bike shop for 10+ years, and I have personally witnessed countless times that mixed types of grease caused chemical reactions that ate through bearings, bearing races, and softer material components such as plastics and urethanes. I always thoroughly clean parts before I re-grease or add grease to them if I don't know the type of grease that was originally installed.  

                http://knowhow.napaonline.com/greasy-situation-can-you-mix-grease/

                SumBunny.jpg

                https://www.instagram.com/_jdesigner_/                                          http://nevertoolow.tumblr.com/

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                • G
                  G
                  gilber33
                  wrote on last edited by
                  #751

                  Reinstalling the struts and everything and j realized the threads on the outer ball joint for the DS control arm are cross threaded. The control arm assemblies are relatively cheap, but I can’t find a great how-to for removing the lollipop without the assumption that you’re going to be replacing the bushing. Any pointers? 
                   

                  46941524-CE97-40B4-AF1F-2E49648FF92A.jpeg

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                  • straight6pwrS
                    straight6pwrS
                    straight6pwr
                    wrote on last edited by
                    #752

                    gilber33 said:

                    Reinstalling the struts and everything and j realized the threads on the outer ball joint for the DS control arm are cross threaded. The control arm assemblies are relatively cheap, but I can’t find a great how-to for removing the lollipop without the assumption that you’re going to be replacing the bushing. Any pointers? 
                     

                    i was able to pull those will a 3 jaw puller. i had to drill a hole in the center of the control arm 'post' to keep the puller from walking off of it, and i had to band clamp the arms of the 3 jaw to keep them from walking off the lollipop, since it is offcenter. i think i may have setup the 3 jaw with different length arms to help with the offcentering, as well. one of the two was very stuck and i was afraid i was going to tear it, so i had to hammer a pick between the control arm 'post' and the bushing to break the seal (which damaged it) so your results may vary.

                    alternatively, if you know a shop with the correct tools, you could order just that outer ball joint and have them press it in and leave the CAB alone.

                    Dan
                    yajsYRL.jpg.e5f350b4dfe961d76ac8b32efce2e1a6.jpg

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                    • G
                      G
                      gilber33
                      wrote on last edited by
                      #753

                      straight6pwr said:

                      alternatively, if you know a shop with the correct tools, you could order just that outer ball joint and have them press it in and leave the CAB alone. 

                      From what I can find, these are just pressed it, right? There’s nothing special about them. A shop with a basic press should be able to do it.

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                      • G
                        G
                        gilber33
                        wrote on last edited by
                        #754

                        Car is coming back together last night (other than the control arm coming out as stuff was going in). Struts repainted, new mounts, new dust caps, new wheels bearings, brakes, calipers, and Chase Bays hard lines. Bumper and fenders loosely bolted into place. 

                        2D56B4D1-4A48-4398-8AB9-1A9951FAAB17.jpeg

                        12F1CDC7-6ACE-4137-ACBD-F7F6A57FDD4C.jpeg

                        5749541E-8561-4450-9F9F-9A4E5667C7D8.jpeg

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                        • straight6pwrS
                          straight6pwrS
                          straight6pwr
                          wrote on last edited by
                          #755

                          gilber33 said:

                          From what I can find, these are just pressed it, right? There’s nothing special about them. A shop with a basic press should be able to do it. 

                          yes!

                          Dan
                          yajsYRL.jpg.e5f350b4dfe961d76ac8b32efce2e1a6.jpg

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                          1
                          • G
                            G
                            gilber33
                            wrote on last edited by
                            #756

                            straight6pwr said:

                            yes!

                            Thank you for the info! I have it with me today to see what a shop would want for it and to make sure they can do it.

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                            • G
                              G
                              gilber33
                              wrote on last edited by
                              #757

                              Both ball joint threads ended up being trash so it has new outer ball joints. Most other stuff done isn’t really noticeable - brake line to the rear is in, control arms back in, interior back together for the most part. 

                              Both front abs sensor harnesses were pretty cracked up and falling apart so I fixed those. 

                              F84B752F-725C-4F70-90B5-CD5AD71B35D7.jpeg

                              5FBD6830-FC90-47FA-B721-AE53B081412D.jpeg

                              92F9514B-A99B-4377-8100-DBFA22E925BC.jpeg

                              And then I started playing with the sander tonight to get the hang of it. Not really sure what I was expecting from it, but using it was very comfortable and I’m excited to move on to the next phase of the project. 

                              2FB9C721-FC32-4028-BD20-7DC95E855209.jpeg

                              551DAB57-3EF7-4582-B982-70520CCA8105.jpeg

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                              • B
                                B
                                B C
                                wrote on last edited by
                                #758

                                Is a respray next?

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                                • G
                                  G
                                  gilber33
                                  wrote on last edited by
                                  #759

                                  That’s the plan. Really no going back now that I’ve messed up the fender and door. I’m going to go around first and sand down the small dents so I can add a little filler to smooth them out. But up next I will be removing trim from the car, mirrors, taping off some edges, and masking off the engine bay to keep the dust out of it. 

                                  The new compressor setup did a pretty good job keeping up. I won't be able to sand non-stop, but it seemed that it would keep up while taking normal breaks - i.e. readjusting, changing sandpaper, moving to a new spot. 

                                  I'm doing this late at night, so I'm not sure how loud it is outside my garage. With it being fully insulated, I assume the sound is carrying to intensely to the neighbors' house with the outside ambient sound. At the same time, this is payback for my neighbor's stupid diesel super-duty the he parks in his backyard right next to our house that he needs to let idle for 17 hours before he drives it anywhere.

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                                  • The Full BananaT
                                    The Full BananaT
                                    The Full Banana
                                    wrote on last edited by
                                    #760

                                    Extra bonus points if you put a rubber grommet in each of the ABS wire brackets to secure the wire and prevent rubbing through the heatshrink.

                                    Tom - I have a few BMWs, an overworked Volvo 242, and now a YouTube channel called Drive, Revive, Tinker

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                                    • G
                                      G
                                      gilber33
                                      wrote on last edited by
                                      #761

                                      The Full Banana said:

                                      Extra bonus points if you put a rubber grommet in each of the ABS wire brackets to secure the wire and prevent rubbing through the heatshrink.

                                      Yup. That will be done whenever I order a grommet kit.

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                                      0
                                      • G
                                        G
                                        gilber33
                                        wrote on last edited by
                                        #762

                                        Spent some time sanding the car tonight. This is all 150 on the car and 220 on the trunk lid. And then did a little bit of filler on some dings. I’m not taking the car down to bare metal, just smoothing it out and will primer right on the existing finish. 
                                         

                                        E4DC85EB-F0BD-46A1-B445-604984551400.jpeg

                                        82AB0471-AE7B-424D-AFCC-B1EC140608F6.jpeg

                                        3784EB25-BD90-4447-A806-762FEAB5CA97.jpeg

                                        79D7504C-AF60-4A38-8065-63624AB2FB07.jpeg

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                                        • jc43089J
                                          jc43089J
                                          jc43089
                                          wrote on last edited by
                                          #763

                                          Nice welder, I think I have the same one.  Hobart Handler 140?

                                          2/94 325i Sedan, Arctic Gray: UUC LTW FW, EVO 3 and DSSR, +.020 Maxsil pistons, ASC delete, Eibach shocks/springs, 16" contour reps 238k
                                          3/93 325i Coupe, Schwarz 2, Sketchy stance action, ebay turbo, 300k
                                          '89 325i Vert, Alpine White: 5spd swapped, sold.

                                          '04 Toyota Sienna: 24V to 24V swap in progress

                                          '05 Volvo V70R, 6spd.  200k
                                          '85 Toyota LandCruiser: Lifted, gas hog. 205k
                                          '99 Nissan Maxima: 5spd, Rusty but trusty winter beater. 252k RIP.

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