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  4. BMW Bushing Puller Tool Needed

BMW Bushing Puller Tool Needed

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  • BMWbenB
    BMWbenB
    BMWben
    wrote on last edited by
    #17

    I'm just throwing this out there but if you wanted to or would be able to we could do my bushings Monday evening. I have the bushings in my trunk I just don't have a place to do them in Milwaukee. Just an idea

    1446849910209930378394662425 (1).jpg

    BMWCCA #499464

    Current - 1995 540i/6 V 2.0 | Dead - 1995 540i/6 | Sold - 1995 318is

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    • B
      B
      bigjae1976
      wrote on last edited by
      #18

      Did you get this done? I might be able to do them on a hydraulic press for you.

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      • BenDemB
        BenDemB
        BenDem
        wrote on last edited by
        #19

        Just to update the thread.   I finally carved out some time, and replaced the bushings without removing subframe or the bolts using the techinques in the link I posted earlier.

        I didn't take any pics of the process, but it was very straight forward.  The only think I'll add to the above is that if you need to replace the plate washers that sit on top of the bushings, you might have to remove the subframe bolts to install them.

        So,  I've now got a homemade bushing puller thing that I'll happily loan out to whoever for the cost of shipping.  It took me about an hour to make the tool, but I was trying to be carefull to get as good a fit as reasonable without going totally anal-rententive.

        I'll start a new thread about how I'd like the loaning process to go, and what other tools you'll need to do the job.

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        • B
          B
          Boris3
          wrote on last edited by
          #20

          Good to hear it went well! So here's a look at my passenger side rear subframe on the beater. Possible to replace what remains of this bushing without dropping the subframe? I'm not optimistic.

          a2a4eduv.jpg

          ydehu2yb.jpg

          1990 325i racecar (ITS, former Spec E30); 2004 330i ZHP

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          • BenDemB
            BenDemB
            BenDem
            wrote on last edited by
            #21

            It might... My guess it would depend if the bushing is seized onto the bolt / frame of the car.  Then again, if it's not a vert, you could probably remove the bolts and then get a saw in there to remove whatever the tool didn't remove.

            It's worth a shot... worst case, you'd just pull the subframe anyway.

            But... If your subframe bushings are that bad, your trailing arm bushings are probably shot too.  You'd probably save time by removing the subframe and doing both jobs at once.

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            • B
              B
              Boris3
              wrote on last edited by
              #22

              Pm sent about borrowing the tool. Holding on to a little optimism that the bushings will come out with little drama. We'll see.

              1990 325i racecar (ITS, former Spec E30); 2004 330i ZHP

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              • B
                B
                Boris3
                wrote on last edited by
                #23

                Well borrowed Ben's tool, and no success for me. Puller and heat and all I accomplished was bending the outer metal lip of the subframe bushing. Short of pulling the subframe which I really don't have time or the inclination to do, any suggestions on options? I was able to knock out the long bolt. Thanks.

                1990 325i racecar (ITS, former Spec E30); 2004 330i ZHP

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                • jc43089J
                  jc43089J
                  jc43089
                  wrote on last edited by
                  #24

                  It is a pain but I have used a drill bit to destroy as much of the rubber as I could to get the center of the bushing out and then using a sawzall to cut the outer sleeve so that it collapses on itself and falls out.  I did this when I replaced my e36 RTABs.

                  2/94 325i Sedan, Arctic Gray: UUC LTW FW, EVO 3 and DSSR, +.020 Maxsil pistons, ASC delete, Eibach shocks/springs, 16" contour reps 238k
                  3/93 325i Coupe, Schwarz 2, Sketchy stance action, ebay turbo, 300k
                  '89 325i Vert, Alpine White: 5spd swapped, sold.

                  '04 Toyota Sienna: 24V to 24V swap in progress

                  '05 Volvo V70R, 6spd.  200k
                  '85 Toyota LandCruiser: Lifted, gas hog. 205k
                  '99 Nissan Maxima: 5spd, Rusty but trusty winter beater. 252k RIP.

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                  • B
                    B
                    Boris3
                    wrote on last edited by
                    #25

                    Thanks. I used a drill and hole saw to clear most of the rubber. Metal center though looks to be stuck to the body. The outer sleeve is stuck to the subframe tube. Car is on jack stands so not enough height to use the sawzall. Any other suggestions ? Starting to see why folks drop the subframe to do this.

                    1990 325i racecar (ITS, former Spec E30); 2004 330i ZHP

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                    • jc43089J
                      jc43089J
                      jc43089
                      wrote on last edited by
                      #26

                      The center should just be held in by the rubber.  Could you get a hacksaw in there?  The blades are much smaller.  As soon as the outer sleeve splits it will fall right out.

                      2/94 325i Sedan, Arctic Gray: UUC LTW FW, EVO 3 and DSSR, +.020 Maxsil pistons, ASC delete, Eibach shocks/springs, 16" contour reps 238k
                      3/93 325i Coupe, Schwarz 2, Sketchy stance action, ebay turbo, 300k
                      '89 325i Vert, Alpine White: 5spd swapped, sold.

                      '04 Toyota Sienna: 24V to 24V swap in progress

                      '05 Volvo V70R, 6spd.  200k
                      '85 Toyota LandCruiser: Lifted, gas hog. 205k
                      '99 Nissan Maxima: 5spd, Rusty but trusty winter beater. 252k RIP.

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                      • BenDemB
                        BenDemB
                        BenDem
                        wrote on last edited by
                        #27

                        When I installed my new bushings, I put some anti-sieze on the top of the metal sleeve (on the bushing).  I think I remember seeing somewhere that they can get corrode to the frame?

                        Maybe that's what happened to yours?

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                        • B
                          B
                          Boris3
                          wrote on last edited by
                          #28

                          Yep. Tapped and inserted a 5/8 bolt into the center piece. Tried to hammer it loose from the top but no luck. Smacked the bolt from the side and got it loose but of course with the aluminum stub broken off on the body. Drilled and dremeled this out. Chisel Dremel and vise grips to work out the sleeve.

                          Drivers side was a repeat of the same issues. Tried the tool just for laughs with no luck. Back to the drill. Center came out easier but the outer sleeve was worse. Ended up buying a HF air chisel to get it out. Still have some aluminum residue from the core left in the body that I need to ream out. One more trip to the hardware store.

                          Moral: cool tool but for a Midwest e30 with approx 250k and a lot of winters too much for it

                          1990 325i racecar (ITS, former Spec E30); 2004 330i ZHP

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                          • B
                            B
                            Boris3
                            wrote on last edited by
                            #29

                            Done. Bottle jack and pipe cap to get the bushings 3/4 in and puller for the last 1/4. Put the bushings in the freezer overnight, heat gunned the tube, coated bushings in dish soap. No more clunk on shifting.

                            Sending out the tool to Chris this afternoon. Looking forward to a success story!!

                            1990 325i racecar (ITS, former Spec E30); 2004 330i ZHP

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                            • jc43089J
                              jc43089J
                              jc43089
                              wrote on last edited by
                              #30

                              Nice! Glad it worked out for you.

                              2/94 325i Sedan, Arctic Gray: UUC LTW FW, EVO 3 and DSSR, +.020 Maxsil pistons, ASC delete, Eibach shocks/springs, 16" contour reps 238k
                              3/93 325i Coupe, Schwarz 2, Sketchy stance action, ebay turbo, 300k
                              '89 325i Vert, Alpine White: 5spd swapped, sold.

                              '04 Toyota Sienna: 24V to 24V swap in progress

                              '05 Volvo V70R, 6spd.  200k
                              '85 Toyota LandCruiser: Lifted, gas hog. 205k
                              '99 Nissan Maxima: 5spd, Rusty but trusty winter beater. 252k RIP.

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                              • BenDemB
                                BenDemB
                                BenDem
                                wrote on last edited by
                                #31

                                Boris3 said:

                                Moral: cool tool but for a Midwest e30 with approx 250k and a lot of winters too much for it

                                I was wondering.  The underside of my e30 is ridiculously clean, being a low-ish mileage Florida car. 

                                Here's hoping Chris has better luck!

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                                • YoungCRY
                                  YoungCRY
                                  YoungCR
                                  wrote on last edited by
                                  #32

                                  280k miles on the 540i... We'll see boys

                                  Chris Young
                                  BMWCCA #458972
                                  1986 528e/5  | 1994 530i/5 | 1995 540i/6 | 2013 X5 35d | 1998 C1500 Suburban | 1995 K2500 Suburban

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                                  • BenDemB
                                    BenDemB
                                    BenDem
                                    wrote on last edited by
                                    #33

                                    Just curious,  how'd it go?

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                                    • YoungCRY
                                      YoungCRY
                                      YoungCR
                                      wrote on last edited by
                                      #34

                                      See thread here: http://www.wibimmers.com/board/index.php?/topic/2472-my-new-1995-540i6/page-5#entry47223

                                      Long story shot the E34 bushings are much bigger than E30/E28 ones so the tool didn't fit.

                                      Whoever requests the tool next I can have it shipped out to unless you want it back Ben.

                                      Chris Young
                                      BMWCCA #458972
                                      1986 528e/5  | 1994 530i/5 | 1995 540i/6 | 2013 X5 35d | 1998 C1500 Suburban | 1995 K2500 Suburban

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                                      • mkoeppM
                                        mkoeppM
                                        mkoepp
                                        wrote on last edited by
                                        #35

                                        I just ordered new bushings and should have them in a week. I have never done it but I have access to a press and will be removing the sub-frame. Is there a need for the tool if I do it this way?

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                                        • YoungCRY
                                          YoungCRY
                                          YoungCR
                                          wrote on last edited by
                                          #36

                                          Nope id use the press to push old out and new in, much easier and faster.

                                          Chris Young
                                          BMWCCA #458972
                                          1986 528e/5  | 1994 530i/5 | 1995 540i/6 | 2013 X5 35d | 1998 C1500 Suburban | 1995 K2500 Suburban

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