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  4. BMW Sienna 2.5i build

BMW Sienna 2.5i build

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  • B
    B
    B C
    wrote on last edited by
    #61

    I spent too much time under the dash in the pedal area on Saturday so I can really appreciate what you are doing here. Nice fab work!

    1 Reply Last reply
    0
    • KaiserRollsK
      KaiserRollsK
      KaiserRolls
      wrote on last edited by
      #62

      Awesome progress.

      I laughed way too hard at the way those pedals look in a van haha

      1 Reply Last reply
      0
      • jc43089J
        jc43089J
        jc43089
        wrote on last edited by
        #63

        Not much done last night.  I installed the master cylinder supply hose and pressure hose to the firewall, I got a rivet nut setter, el cheapo china one from Amazon, it works pretty good.  I used it first to mount the clutch reservoir to the fender.

        2/94 325i Sedan, Arctic Gray: UUC LTW FW, EVO 3 and DSSR, +.020 Maxsil pistons, ASC delete, Eibach shocks/springs, 16" contour reps 238k
        3/93 325i Coupe, Schwarz 2, Sketchy stance action, ebay turbo, 300k
        '89 325i Vert, Alpine White: 5spd swapped, sold.

        '04 Toyota Sienna: 24V to 24V swap in progress

        '05 Volvo V70R, 6spd.  200k
        '85 Toyota LandCruiser: Lifted, gas hog. 205k
        '99 Nissan Maxima: 5spd, Rusty but trusty winter beater. 252k RIP.

        1 Reply Last reply
        0
        • jc43089J
          jc43089J
          jc43089
          wrote on last edited by
          #64

          Remote Reservoir for clutch.

          l5SKFFk.jpg

          -AN lines installed inside the car to the bulkhead connectors.

          SxvNghh.jpg

          Trying to figure out the steering rack.

          DBERl33.jpg

          Even with the notch it's tight.

          zeKr6ud.jpg

          So I worked on assembling and timing the top end.  I modified the vanos spline piece a while ago but needed a bolt.  It is not sold separately as a BMW part so I used a modified ARP bolt.  M10 x 1.5 x 60mm.  I had to remove some of the under head flange and some of the head to get it to fit.  I was un-fruitfully optimistic that it would just work because a 3/8" ARP bolt dropped right in and fit flush but the metric ones have bigger heads.  Red loctite and torqued to Gutentite ft/lbs.

          osD17Ib.jpg

          And I stalled here because I lost the 3 nuts for the intake sprocket assembly.  They will be here Wednesday.

          SKu3gyS.jpg

          Not pictured but I also finished welding the engine mount arms.  And getting a plan for the transmission support, the driveshaft placement looks excellent, which is good because we pretty much eyeballed it when installing the engine.

          2/94 325i Sedan, Arctic Gray: UUC LTW FW, EVO 3 and DSSR, +.020 Maxsil pistons, ASC delete, Eibach shocks/springs, 16" contour reps 238k
          3/93 325i Coupe, Schwarz 2, Sketchy stance action, ebay turbo, 300k
          '89 325i Vert, Alpine White: 5spd swapped, sold.

          '04 Toyota Sienna: 24V to 24V swap in progress

          '05 Volvo V70R, 6spd.  200k
          '85 Toyota LandCruiser: Lifted, gas hog. 205k
          '99 Nissan Maxima: 5spd, Rusty but trusty winter beater. 252k RIP.

          1 Reply Last reply
          3
          • B
            B
            B C
            wrote on last edited by
            #65

            Your problem solving skills are top notch, loving the updates!

            How about adding a large sch 80 pipe section for the tie rod to pass through, then adding a torch cut 1/2” plate rib on top and below for reinforcement

            1bf450d9901821ddd347c094b923de6f.jpg

            1 Reply Last reply
            0
            • jc43089J
              jc43089J
              jc43089
              wrote on last edited by
              #66

              snap said:

              Your problem solving skills are top notch, loving the updates!

              How about adding a large sch 80 pipe section for the tie rod to pass through, then adding a torch cut 1/2” plate rib on top and below for reinforcement

              1bf450d9901821ddd347c094b923de6f.jpg

              I like that idea.  I was thinking of offsetting the tie rod ends up with a block, but I looked at it last night and the end of the rack actually goes in almost 2" when at full lock and if I extended 2" before offsetting it would be too wide and hit the subframe at full lock anyway.  I think boxing it like that with pipe is what i will have to do.  Where there's a welder, there is a way.  I just have to do some careful measuring so the tie rod won't hit the tube at any point in the suspension travel.

              2/94 325i Sedan, Arctic Gray: UUC LTW FW, EVO 3 and DSSR, +.020 Maxsil pistons, ASC delete, Eibach shocks/springs, 16" contour reps 238k
              3/93 325i Coupe, Schwarz 2, Sketchy stance action, ebay turbo, 300k
              '89 325i Vert, Alpine White: 5spd swapped, sold.

              '04 Toyota Sienna: 24V to 24V swap in progress

              '05 Volvo V70R, 6spd.  200k
              '85 Toyota LandCruiser: Lifted, gas hog. 205k
              '99 Nissan Maxima: 5spd, Rusty but trusty winter beater. 252k RIP.

              1 Reply Last reply
              1
              • jc43089J
                jc43089J
                jc43089
                wrote on last edited by
                #67

                Still working on the steering setup.  I did some good figuring last night.  It's been slow progress lately, with a 1 month old and butchering some hogs before it gets too warm for them to hang in the barn.

                Funny story, my 5 year old is helping scrape the hair off and asks "can we eat the bacon today?"

                2/94 325i Sedan, Arctic Gray: UUC LTW FW, EVO 3 and DSSR, +.020 Maxsil pistons, ASC delete, Eibach shocks/springs, 16" contour reps 238k
                3/93 325i Coupe, Schwarz 2, Sketchy stance action, ebay turbo, 300k
                '89 325i Vert, Alpine White: 5spd swapped, sold.

                '04 Toyota Sienna: 24V to 24V swap in progress

                '05 Volvo V70R, 6spd.  200k
                '85 Toyota LandCruiser: Lifted, gas hog. 205k
                '99 Nissan Maxima: 5spd, Rusty but trusty winter beater. 252k RIP.

                1 Reply Last reply
                1
                • B
                  B
                  B C
                  wrote on last edited by
                  #68

                  City boy checking in: cannot relate [emoji52]

                  1 Reply Last reply
                  1
                  • jc43089J
                    jc43089J
                    jc43089
                    wrote on last edited by
                    #69

                    snap said:

                    City boy checking in: cannot relate emoji52.png

                    Bacon comes from hogs, salt the belly, smoke the belly, then slice it and it's bacon.  Nom nom nom!

                    After killing the hog you scald it in a barrel of 150ish degree water and the hair scrapes off, then gut it and hang it for a few days.

                    2/94 325i Sedan, Arctic Gray: UUC LTW FW, EVO 3 and DSSR, +.020 Maxsil pistons, ASC delete, Eibach shocks/springs, 16" contour reps 238k
                    3/93 325i Coupe, Schwarz 2, Sketchy stance action, ebay turbo, 300k
                    '89 325i Vert, Alpine White: 5spd swapped, sold.

                    '04 Toyota Sienna: 24V to 24V swap in progress

                    '05 Volvo V70R, 6spd.  200k
                    '85 Toyota LandCruiser: Lifted, gas hog. 205k
                    '99 Nissan Maxima: 5spd, Rusty but trusty winter beater. 252k RIP.

                    1 Reply Last reply
                    0
                    • Bassboy3313B
                      Bassboy3313B
                      Bassboy3313
                      wrote on last edited by
                      #70

                      I can totally relate. I grew up working at my grandpa's butcher shop. :D

                      CHECK OUT >>> RAGE DRIFT DESIGNS <<< FOR DECALS AND MORE!

                      1 Reply Last reply
                      1
                      • jc43089J
                        jc43089J
                        jc43089
                        wrote on last edited by
                        #71

                        I got a little done last night.  I set the cam timing and installed the vanos unit and valve cover.

                        m7FYCh6.jpg

                        It's not gold but it should work for a daily driver.

                        jVfeDaz.jpg

                        2/94 325i Sedan, Arctic Gray: UUC LTW FW, EVO 3 and DSSR, +.020 Maxsil pistons, ASC delete, Eibach shocks/springs, 16" contour reps 238k
                        3/93 325i Coupe, Schwarz 2, Sketchy stance action, ebay turbo, 300k
                        '89 325i Vert, Alpine White: 5spd swapped, sold.

                        '04 Toyota Sienna: 24V to 24V swap in progress

                        '05 Volvo V70R, 6spd.  200k
                        '85 Toyota LandCruiser: Lifted, gas hog. 205k
                        '99 Nissan Maxima: 5spd, Rusty but trusty winter beater. 252k RIP.

                        1 Reply Last reply
                        1
                        • B
                          B
                          B C
                          wrote on last edited by
                          #72

                          Looks like a ton of room on the sides!

                          1 Reply Last reply
                          0
                          • KaiserRollsK
                            KaiserRollsK
                            KaiserRolls
                            wrote on last edited by
                            #73

                            Looks right at home

                            1 Reply Last reply
                            1
                            • jc43089J
                              jc43089J
                              jc43089
                              wrote on last edited by
                              #74

                              snap said:

                              Looks like a ton of room on the sides!

                              There is loads more room on the sides and about the same front to back as it was in an e36.  WAY easier to install exhaust manifolds than in an e36.  

                              Radiator question.  The stock Toyota radiator is thin, only 7/8" core, should I just run it because the Toyota engine was a similar horsepower so it should have enough cooling capability?  The only problem I can think of is that the reduced fluid volume will not be as nice.  The BMW radiator would kinda fit but I would be making custom straps to hold it and it would not be able to quick release anyway because it is under the top of the core support rather than behind it.  Pros for keeping the stock radiator is that it fits perfect, and the shrouding for airflow is already designed for it.  I guess the fan might just cycle more with the reduced fluid volume.

                              Thoughts?

                              2/94 325i Sedan, Arctic Gray: UUC LTW FW, EVO 3 and DSSR, +.020 Maxsil pistons, ASC delete, Eibach shocks/springs, 16" contour reps 238k
                              3/93 325i Coupe, Schwarz 2, Sketchy stance action, ebay turbo, 300k
                              '89 325i Vert, Alpine White: 5spd swapped, sold.

                              '04 Toyota Sienna: 24V to 24V swap in progress

                              '05 Volvo V70R, 6spd.  200k
                              '85 Toyota LandCruiser: Lifted, gas hog. 205k
                              '99 Nissan Maxima: 5spd, Rusty but trusty winter beater. 252k RIP.

                              1 Reply Last reply
                              0
                              • KaiserRollsK
                                KaiserRollsK
                                KaiserRolls
                                wrote on last edited by
                                #75

                                jc43089 said:

                                There is loads more room on the sides and about the same front to back as it was in an e36.  WAY easier to install exhaust manifolds than in an e36.  
                                Radiator question.  The stock Toyota radiator is thin, only 7/8" core, should I just run it because the Toyota engine was a similar horsepower so it should have enough cooling capability?  The only problem I can think of is that the reduced fluid volume will not be as nice.  The BMW radiator would kinda fit but I would be making custom straps to hold it and it would not be able to quick release anyway because it is under the top of the core support rather than behind it.  Pros for keeping the stock radiator is that it fits perfect, and the shrouding for airflow is already designed for it.  I guess the fan might just cycle more with the reduced fluid volume.
                                Thoughts?

                                People run these 24v swaps all the time with a 318 radiator.

                                Run it & see

                                1 Reply Last reply
                                0
                                • B
                                  B
                                  B C
                                  wrote on last edited by
                                  #76

                                  Thats a tough call. 

                                  powerful stock fan + proper shrouds are a compelling argument to stay stock but my gut says its easier to resist heating up with more water capacity than it is to remove heat by convection.

                                  1 Reply Last reply
                                  0
                                  • jc43089J
                                    jc43089J
                                    jc43089
                                    wrote on last edited by
                                    #77

                                    snap said:

                                    Thats a tough call. 

                                    powerful stock fan + proper shrouds are a compelling argument to stay stock but my gut says its easier to resist heating up with more water capacity than it is to remove heat by convection.

                                    I was planning to use one or 2 Spal puller fans, the stock fan is PWM controlled from the Toyota ECU and is excessively thick so it would hit my water pump shaft.  I could remove the threaded end of my water pump but it's already installed.  

                                    What about this.  A tank that will add volume to the system, although I would think to install it on the cold side of the radiator and have the fan switch right at the radiator outlet.  Somewhat like an E type Jaguar.

                                    upload.aspx?width=1170&height=0&crop=aut

                                    upload.aspx?width=1170&height=0&crop=aut

                                    2/94 325i Sedan, Arctic Gray: UUC LTW FW, EVO 3 and DSSR, +.020 Maxsil pistons, ASC delete, Eibach shocks/springs, 16" contour reps 238k
                                    3/93 325i Coupe, Schwarz 2, Sketchy stance action, ebay turbo, 300k
                                    '89 325i Vert, Alpine White: 5spd swapped, sold.

                                    '04 Toyota Sienna: 24V to 24V swap in progress

                                    '05 Volvo V70R, 6spd.  200k
                                    '85 Toyota LandCruiser: Lifted, gas hog. 205k
                                    '99 Nissan Maxima: 5spd, Rusty but trusty winter beater. 252k RIP.

                                    1 Reply Last reply
                                    1
                                    • jc43089J
                                      jc43089J
                                      jc43089
                                      wrote on last edited by
                                      #78

                                      KaiserRolls said:

                                      People run these 24v swaps all the time with a 318 radiator.

                                      Run it & see

                                      Yea, it would probably be just fine.  I have a Stewart water pump too which helps.

                                      2/94 325i Sedan, Arctic Gray: UUC LTW FW, EVO 3 and DSSR, +.020 Maxsil pistons, ASC delete, Eibach shocks/springs, 16" contour reps 238k
                                      3/93 325i Coupe, Schwarz 2, Sketchy stance action, ebay turbo, 300k
                                      '89 325i Vert, Alpine White: 5spd swapped, sold.

                                      '04 Toyota Sienna: 24V to 24V swap in progress

                                      '05 Volvo V70R, 6spd.  200k
                                      '85 Toyota LandCruiser: Lifted, gas hog. 205k
                                      '99 Nissan Maxima: 5spd, Rusty but trusty winter beater. 252k RIP.

                                      1 Reply Last reply
                                      0
                                      • B
                                        B
                                        B C
                                        wrote on last edited by
                                        #79

                                        This is what im sending since you cant receive pics on your potato phone. So hopefully you see this later on your toaster

                                        ef98a930baddc709b8ead8665d7ded41.jpg

                                        1 Reply Last reply
                                        0
                                        • JdesignJ
                                          JdesignJ
                                          Jdesign
                                          wrote on last edited by
                                          #80

                                          snap said:

                                          since you cant receive pics on your potato phone

                                          Image result for potato phone gif

                                          SumBunny.jpg

                                          https://www.instagram.com/_jdesigner_/                                          http://nevertoolow.tumblr.com/

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