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  4. 87 535is - getting started

87 535is - getting started

Scheduled Pinned Locked Moved Members BMWs
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  • merlM
    merlM
    merl
    wrote on last edited by
    #108

    Motor completely disconnected except for the transmission. Pull the bolts on the bell housing, pull motor !! Soon !!

    Still have trim work to do

    Wiring

    Diff

    Vacuum brakes

    clean engine bay

    Mount gauges

    new fuel lines

    order radiator 

    electric fan 

    mount Hartge spoiler

    Remove spoiler

    Have bumpers and spoiler painted

    and .. oh ya .. build motor. 

    Uggghhh, it's still a long road. Gonna have to put some hours in.

    1 Reply Last reply
    0
    • B
      B
      B C
      wrote on last edited by
      #109

      This is substantial work though, you are going to be so stoked driving this thing around!  The weather getting nice was definitely a big motivation for me to get my car put back together.

      1 Reply Last reply
      0
      • merlM
        merlM
        merl
        wrote on last edited by
        #110

        Agreed ... I am enjoying every minute of working on the car. So a long road, but enjoyable.

        1 Reply Last reply
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        • Brian.B
          Brian.B
          Brian.
          wrote on last edited by
          #111

          The weather rocks. I gotta do a vacuum line revamp. But that can wait. This thing's coming along nicely Merl! :)

          instagram @howdoyoudrivethat

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          • merlM
            merlM
            merl
            wrote on last edited by
            #112

            I don't care what anyone says ... getting the transmission out sucks .... a lot !!

            I am going to put it in as one unit ... I will make it work. I am not going to put that transmission on after the motor is in .... Ugghhhhh

            1 Reply Last reply
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            • B
              B
              B C
              wrote on last edited by
              #113

              oh definitely not. It was such a breeze to take the engine and trans out in 1 piece and re-install it as 1 piece. You can sit down and do a proper job replacing seals and things when its out of the car too. the next time I need a clutch I will be removing the engine and trans together again.

              1 Reply Last reply
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              • Brian.B
                Brian.B
                Brian.
                wrote on last edited by
                #114

                merl said:

                I don't care what anyone says ... getting the transmission out sucks .... a lot !!

                I am going to put it in as one unit ... I will make it work. I am not going to put that transmission on after the motor is in .... Ugghhhhh

                 Drop the front subframe with motor attached to trans= boom.

                instagram @howdoyoudrivethat

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                • merlM
                  merlM
                  merl
                  wrote on last edited by
                  #115

                  Not enough clearance below the car to pull it off.

                  1 Reply Last reply
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                  • YoungCRY
                    YoungCRY
                    YoungCR
                    wrote on last edited by
                    #116

                    Yeah you need a 2 post lift for dropping the subframe. Can you pull an M30 and trans out in 1 piece? It was tight doing that with an M20.

                    Chris Young
                    BMWCCA #458972
                    1986 528e/5  | 1994 530i/5 | 1995 540i/6 | 2013 X5 35d | 1998 C1500 Suburban | 1995 K2500 Suburban

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                    • merlM
                      merlM
                      merl
                      wrote on last edited by
                      #117

                      I think it would have made it ... No radiator / AC condensor or aux fan so that gives a bunch of room in the front.

                      1 Reply Last reply
                      0
                      • B
                        B
                        B C
                        wrote on last edited by
                        #118

                        I had to remove the PS pump and radiator to get my engine out, but that was all. 

                        Have you ever weighed your car?

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                        • R
                          R
                          Rowleym
                          wrote on last edited by
                          #119

                          I literally attached my engine hoist to my core support and lifted it right off the subframe/engine combo. Easiest thing I've ever done.

                          96.jpg96.jpg96.jpg96.jpg

                          sk8 or die

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                          • KaiserRollsK
                            KaiserRollsK
                            KaiserRolls
                            wrote on last edited by
                            #120

                            Rowleym said:

                            I literally attached my engine hoist to my core support and lifted it right off the subframe/engine combo. Easiest thing I've ever done.

                            I can't imagine what your daily routine consists of :shifty:

                            1 Reply Last reply
                            2
                            • merlM
                              merlM
                              merl
                              wrote on last edited by
                              #121

                              Never weighed it ... Probably a chunk over 3000lbs ... maybe 3200ish ??

                              1 Reply Last reply
                              0
                              • merlM
                                merlM
                                merl
                                wrote on last edited by
                                #122

                                It's OUT !! Head looks good, using some of the parts in the new head.

                                20130403191310zps8cc4d215.jpg

                                20130403215607zpscefbca89.jpg

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                                • Brian.B
                                  Brian.B
                                  Brian.
                                  wrote on last edited by
                                  #123

                                  Looks good, your head looks about as clean as mine! I have 209K miles though, haha. I take it you sourced a B35 head?

                                  instagram @howdoyoudrivethat

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                                  • merlM
                                    merlM
                                    merl
                                    wrote on last edited by
                                    #124

                                    Yep ... it is getting port matched now. 

                                    This head has less than 100,000 on it.

                                    1 Reply Last reply
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                                    • JeffJ
                                      JeffJ
                                      Jeff
                                      wrote on last edited by
                                      #125

                                      looking good. what is port matching i have never heard of that?

                                      1976 530i e12
                                      1990 325ix e30
                                      1992 325i e36
                                      1995 740il e38
                                      2001 330xi e46
                                      ^More to come :)

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                                      • EarlE
                                        EarlE
                                        Earl
                                        wrote on last edited by
                                        #126

                                        Jeff said:

                                        looking good. what is port matching i have never heard of that?

                                        It's the long way of saying porting. You smooth out the casting inside to get more flow. You can gasket match so that the ports are as large as the gasket allows, or you can take out more material and just modify the gasket.

                                        museum sig 2earl.jpg

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                                        • merlM
                                          merlM
                                          merl
                                          wrote on last edited by
                                          #127

                                          Correct ... Intake will probably take a bit of gasket to enlarge the ports a bit. The exhaust will be gasket matched.

                                          Newer cars have come a long way and a lot of the joints between the intake manifolds and the head are very close to the same size (matched) but .... back in the day they were not.. so there is one side that is smaller than the other making a ridge ... This ridge between the two is bad. 

                                          Porting = taking material away to create a better/increased flowing port (some of this will be done on my head)

                                          Port matching = matching the ports or holes in the intake manifold and head as well as exhaust header and head (this is the main thing being done on my head)

                                          1 Reply Last reply
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