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  4. Chapter GMW | E30 LS1 (starting on post #1427)

Chapter GMW | E30 LS1 (starting on post #1427)

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  • DrLeadFootD
    DrLeadFootD
    DrLeadFoot
    wrote on last edited by
    #1161

    Just talked to the machines and my #2 valve seal was turned inside out causing oil to leak in the #2 seal. I was super worried that it my be piston rings.

    He also checked my blunt tech manifold for straightness and it was off .060 and he doesn't have the right jig to mill it down.

    My head has been milled down to the maximum. 5.500" total thickness. It's a new head if this one goes... Come on Megasquirt!

    All new valve seals have been installed and no valves were bent!

    15924991875a64c599885m.jpg

         @DrLeadFoot

    1 Reply Last reply
    0
    • R
      R
      Rowleym
      wrote on last edited by
      #1162

      holy beans thats a lot of warp. Sounds like your gasket or something wasn't quite right. Couldn't imagine them sending it out like that. but you never know. 

      I have a 3" thick piece of mild steel with the 24v bolt pattern on it. I would try and bring it up to temp in the oven bolted down, and hopefully get it closer to straight, before milling of .060. retorque when its up to temp, and put it back in for a few hours. 

      WE do this often in house for things that easily warp during heat treat. 

      I built the jig for welding manifolds, so they do not warp as bad, and I can back purge them easily.

      96.jpg96.jpg96.jpg96.jpg

      sk8 or die

      1 Reply Last reply
      1
      • DrLeadFootD
        DrLeadFootD
        DrLeadFoot
        wrote on last edited by
        #1163

        My head wasn't warped at all. Chris just milled the detonation marks away.

        Sent from my SM-G900V using Tapatalk

        15924991875a64c599885m.jpg

             @DrLeadFoot

        1 Reply Last reply
        0
        • R
          R
          Rowleym
          wrote on last edited by
          #1164

          I was talking about the turbo manifold.

          96.jpg96.jpg96.jpg96.jpg

          sk8 or die

          1 Reply Last reply
          0
          • DrLeadFootD
            DrLeadFootD
            DrLeadFoot
            wrote on last edited by
            #1165

            Where are the directions for this thing??!

            19171191832e02d1dbb5fb.jpg

            19150826626bf2087ab4cb.jpg

            185563572039298e4d351b.jpg

            If you look at the first pic you can see where the connector was digging into the MS3x.
            189893861086cc05474e3b.jpg

            19176944505f951e8881ab.jpg

            191508089960a02c52f09b.jpg

            15924991875a64c599885m.jpg

                 @DrLeadFoot

            1 Reply Last reply
            0
            • B
              B
              B C
              wrote on last edited by
              #1166

              Not for use on public roads.

              Have fun in jail!!!!!

              1 Reply Last reply
              0
              • B
                B
                B C
                wrote on last edited by
                #1167

                DrLeadFoot said:

                Where are the directions for this thing??!

                $T2eC16h,!)0E9s37IeSMBRlWj!n)3g~~6035.J

                1 Reply Last reply
                1
                • R
                  R
                  Rowleym
                  wrote on last edited by
                  #1168

                  oh man thats a bummer already broken. You do not have the best luck

                  96.jpg96.jpg96.jpg96.jpg

                  sk8 or die

                  1 Reply Last reply
                  0
                  • DrLeadFootD
                    DrLeadFootD
                    DrLeadFoot
                    wrote on last edited by
                    #1169

                    Rowleym said:

                    oh man thats a bummer already broken. You do not have the best luck

                    It's all good

                    Sent from my SM-G900V using Tapatalk

                    15924991875a64c599885m.jpg

                         @DrLeadFoot

                    1 Reply Last reply
                    0
                    • KaiserRollsK
                      KaiserRollsK
                      KaiserRolls
                      wrote on last edited by
                      #1170

                      Bent up shit like that shouldn't happen. I'd send for a new one

                      1 Reply Last reply
                      0
                      • DrLeadFootD
                        DrLeadFootD
                        DrLeadFoot
                        wrote on last edited by
                        #1171

                        Intake Air Temp bung welded by Dan the Exhaust Man.

                        fe61df67f1bbf52ed6e9deac6430c82a.jpg

                        This transcamarobird was getting a cage custom made by Dan.

                        335ef38750970ff069b2f00dd8e2df7a.jpg4e8bcf76f2cc297ae01be9fd23a389f5.jpg

                        Sent from my SM-G900V using Tapatalk

                        15924991875a64c599885m.jpg

                             @DrLeadFoot

                        1 Reply Last reply
                        0
                        • DrLeadFootD
                          DrLeadFootD
                          DrLeadFoot
                          wrote on last edited by
                          #1172

                          Cleaned up the carbon build up on the pistons as well as sanding down some detonation marks.

                          19124808388c97b8b499ab.jpg

                          Before:
                          19306395092022a72d617b.jpg

                          After:
                          1931239793583b8709cf4b.jpg

                          I also mic'd the ARP2000 head studs:
                          1869179703301b3c756d6b.jpg

                          If you can't read my want-to-be (real) doctor handwriting it goes a little something like this:

                          All numbers start with 114.xx

                          ---Front of motor---
                          .33                   .32

                          .48                   .37

                          .40                   .26

                          .44                   .35

                          .42                   .43

                          .32                   .34

                          .41                   .30
                          ---Rear of Motor---

                          I have a couple of theories of why the head gasket was leaking.

                          1.  The bolts stretched due to the tune running super rich and stretching the bolts over time.

                          2.  There was some red loc-tite on the threads of some of the block threads.  I had Kummrow torque down the head so I'm not too sure about how fast they torqued down the bolts.  If there was any significant time lapse between installing the head bolts and actually torquing down them down to spec with the use of loc-tite the loc-tite would have hardened up with the bolts just sitting there having gravity pulling them down.  Then torquing them down wouldn't be a true torque due to the loc-tite in between the threads.

                          3.  Does that red ARP torque lube dry and look like red loc-tite? Then back to theory #1.

                          4. The bolts were a pain to take out of the block.  I needed to use a small pipe wrench to crack them loose. (See theory #2) It took about 25lbs of force to break them loose.  To my theory #4, were the bolts tightened down too much making them slightly cock-eyed and when torqued down the force stretched them from the beginning?

                          15924991875a64c599885m.jpg

                               @DrLeadFoot

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                          0
                          • B
                            B
                            B C
                            wrote on last edited by
                            #1173

                            I dont particularly think its a bad thing to put a SMALL dab of BLUE loctite on the threads that go into the block, Im curious as to whether they were installed hand tight to begin with like they are supposed to or if they were cranked in with an allen wrench.

                            Im going with stretch caused by detonation.

                            Good combustion is deflagration

                            Bad combustion is detonation

                            Deflagration/ good combustion is a smooth and "slow" (subsonic) combustion that propagates through heat transfer ("cold" air/fuel mix becomes ignited by being next to a "hot" air/fuel mix which was activated by the spark plug.) think of the fuel mixture as doing the wave at a Brewers game where the wave is activated by the people standing next to you and you pass it on the people on your other side

                            Detonation is a rapid (supersonic) combustion that is spontaneous and rapid and would be more like a large meteor crashing into Miller Park which compells everyone to do the wave whether they like it or not much too forcefully and rapidly.

                            The forces present during detonation are huge

                            1 Reply Last reply
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                            • DrLeadFootD
                              DrLeadFootD
                              DrLeadFoot
                              wrote on last edited by
                              #1174

                              Did a little bit of work on the ECU.

                              19146193500a395198177b.jpg

                              187131954539dcd047ea5b.jpg

                              BMW coils
                              18711304684f0976aea5ab.jpg

                              Cutting the bottom row of pins on the ECU
                              19327748992414c31e77eb.jpg

                              187132065734d064b9c3cb.jpg

                              187132006237a5a1b71bab.jpg

                              191461917380fc85ef4e9b.jpg

                              15924991875a64c599885m.jpg

                                   @DrLeadFoot

                              1 Reply Last reply
                              0
                              • DrLeadFootD
                                DrLeadFootD
                                DrLeadFoot
                                wrote on last edited by
                                #1175

                                Kyle is wrestling with the manifold. 93473c069a6c2d739a6688ab066844ce.jpg

                                Sent from my SM-G900V using Tapatalk

                                15924991875a64c599885m.jpg

                                     @DrLeadFoot

                                1 Reply Last reply
                                0
                                • B
                                  B
                                  B C
                                  wrote on last edited by
                                  #1176

                                  I get to play with it next

                                  1 Reply Last reply
                                  1
                                  • DrLeadFootD
                                    DrLeadFootD
                                    DrLeadFoot
                                    wrote on last edited by
                                    #1177

                                    4b570ff072b9b04ff1e09bb68097fc88.jpg

                                    He got it as good as he could. I guess the belt sander over heated 2 times

                                    Sent from my SM-G900V using Tapatalk

                                    15924991875a64c599885m.jpg

                                         @DrLeadFoot

                                    1 Reply Last reply
                                    0
                                    • B
                                      B
                                      B C
                                      wrote on last edited by
                                      #1178

                                      Before

                                      13873d4cb1c595bceebb08c54550db51.jpg

                                      After

                                      0fbe2660b39b526a578207bce07b5cf0.jpg

                                      Now you're beautiful!

                                      Its ready for pickup whenever

                                      1 Reply Last reply
                                      2
                                      • YoungCRY
                                        YoungCRY
                                        YoungCR
                                        wrote on last edited by
                                        #1179

                                        Quality is the name of the game

                                        Chris Young
                                        BMWCCA #458972
                                        1986 528e/5  | 1994 530i/5 | 1995 540i/6 | 2013 X5 35d | 1998 C1500 Suburban | 1995 K2500 Suburban

                                        1 Reply Last reply
                                        0
                                        • DrLeadFootD
                                          DrLeadFootD
                                          DrLeadFoot
                                          wrote on last edited by
                                          #1180

                                          Ummmmmmm

                                          Sent from my SM-G900V using Tapatalk

                                          15924991875a64c599885m.jpg

                                               @DrLeadFoot

                                          1 Reply Last reply
                                          0

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