Tossed a different set of wheels on the 240 today...
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Yep! Some of the different years have a few spot welds to drill out, but on this car I just unbolted everything.
More pictures. 50ft2 roll of Fat Mat Rattle Trap, and 100ft2 roll of Mass Loaded Vinyl showed up.
Got started on the passenger door.
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More progress this weekend. Copied and pasted from my project thread.
Measured and cut out the strut tower opening to make room for camber plate adjustment.
Finally wrapped up the prep and sprayed the engine bay with Spray Max 2K epoxy primer. For an aerosol can, this stuff is pretty great.
Then I pulled the dash out of the wagon. This is in way worse condition than I realized. Not sure what I'll end up doing with this.
I'll be using some of the blue interior trim from the wagon for this car, so I tried out Duplicolor interior paint. Seems to be pretty good.
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Been working quite a bit on this, but not much to show for it.
The engine bay is finally done, save for a little wax.
Steering rack cleaned up
Dash stuff. I repaired the dash cover; just need to refinish it now.
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Just realized I haven't update this in a while. Here's a slew of pictures.
The bay.
Front control arms boxed, painted and undercoated.
17x8 BBS RC (<17lbs each)
Masking for paint after a lot of prep time.
Block freshly painted.
Flocked dash installed along with alllllllll the wiring and heater control stuff.
More stuff tossed in.
Someday, it'll be a real car. At least it has front suspension bolted up now.
Unintentionally blinged-up alternator.
Getrag 265 swap parts: Bellhousing adapter plate, centering ring, shifter cage and linkage to fit 240 shifter location, driveshaft support bearing relocation bracket.
Getting more things together. Meticulously prepped the exhaust manifold and turbine housing, then painted them with 'Stove-Brite' (Old man trick for good HIGH heat paint. Volvo guys use this on turbine housings and say it holds up remarkably well. One guy has been using it for 30 years...)
Phenolic intake manifold spacers to help abate some amount of heat transfer when I'm asking for all that the little baby TD04HL-16T turbo is worth.
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Sweet deal man! Nice work!
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I was just wondering what had happened with this car recently! I love the old volvos! Nice build!
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Thanks guys! It's been a lot of fun so far, and there are more neat things on the horizon. Cayenne 6-pots are spendy...
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Flocked the dash? Can we get some more pics? I've been thinking, nay musing, about it recently.
E91 328xi - F15 X5 40e - Hopes and dreams of eventually having a cool car
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I'll see if I can get a decent picture next time I'm in the garage.
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Wow, this is coming a long way! What color is the bay sprayed?
It's Duplicolor Engine Enamel 'Cast Coat Iron' with a whole bunch of clear and wax on top.
It's a really goofy color. Looks a lot different depending on the lighting. In natural light it's a dark grey, and incandescent light brings out a lot more greenish brown. Certainly different, but I like it. I wanted some amount of contrast with the exterior paint while still being somewhat neutral.
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Hoping to drop it in next weekend. I just need to clean and paint a few brackets.
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