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  4. Tossed a different set of wheels on the 240 today...

Tossed a different set of wheels on the 240 today...

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  • Bassboy3313B
    Bassboy3313B
    Bassboy3313
    wrote on last edited by
    #92

    Wow! Looks like one hell of a project. Definitely keep us updated on this one. Looking good so far!

    CHECK OUT >>> RAGE DRIFT DESIGNS <<< FOR DECALS AND MORE!

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    0
    • YoungCRY
      YoungCRY
      YoungCR
      wrote on last edited by
      #93

      Tom are you going to swap the motor out of the wagon into the coupe?

      Chris Young
      BMWCCA #458972
      1986 528e/5  | 1994 530i/5 | 1995 540i/6 | 2013 X5 35d | 1998 C1500 Suburban | 1995 K2500 Suburban

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      • The Full BananaT
        The Full BananaT
        The Full Banana
        wrote on last edited by
        #94

        Bassboy3313 said:

        Wow! Looks like one hell of a project. Definitely keep us updated on this one. Looking good so far!

        I'll drop pictures in here from time to time, but here is the dedicated project thread on the volvo forum: http://forums.turbobricks.com/showthread.php?t=284730

        CYoung said:

        Tom are you going to swap the motor out of the wagon into the coupe?

        Yep! It'll get pretty much everything from the wagon. In a couple years I'd really like to put a worked over m50/52 in it and cram some air in it. Volvo redblocks are pretty capable little tractor motors that can provide a lot of fun at minimal expense, but I really love pretty much everything about the bmw inline 6s.

        Here are a few pictures:

        IMG3692.jpg

        IMG3740.jpg

        IMG3702.jpg

        IMG3737.jpg

        Tom - I have a few BMWs, an overworked Volvo 242, and now a YouTube channel called Drive, Revive, Tinker

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        • YoungCRY
          YoungCRY
          YoungCR
          wrote on last edited by
          #95

          The Full Banana said:

          IMG3737.jpg

          Stock removable core support? Jelly! I need to design one for the front end damage prone E28s  :mellow:

          Chris Young
          BMWCCA #458972
          1986 528e/5  | 1994 530i/5 | 1995 540i/6 | 2013 X5 35d | 1998 C1500 Suburban | 1995 K2500 Suburban

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          0
          • The Full BananaT
            The Full BananaT
            The Full Banana
            wrote on last edited by
            #96

            Yep! Some of the different years have a few spot welds to drill out, but on this car I just unbolted everything. 

            More pictures. 50ft2 roll of Fat Mat Rattle Trap, and 100ft2 roll of Mass Loaded Vinyl showed up.

            IMG3742.jpg

            IMG3747.jpg

            Got started on the passenger door. 

            IMG3749.jpg

            Tom - I have a few BMWs, an overworked Volvo 242, and now a YouTube channel called Drive, Revive, Tinker

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            • EarlE
              EarlE
              Earl
              wrote on last edited by
              #97

              Great progress Tom=)

              museum sig 2earl.jpg

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              • The Full BananaT
                The Full BananaT
                The Full Banana
                wrote on last edited by
                #98

                More progress this weekend. Copied and pasted from my project thread.

                Measured and cut out the strut tower opening to make room for camber plate adjustment. 

                IMG3757.JPG

                IMG3775.JPG

                IMG3770.JPG

                Finally wrapped up the prep and sprayed the engine bay with Spray Max 2K epoxy primer. For an aerosol can, this stuff is pretty great. 

                IMG3788.JPG

                IMG3785.JPG

                IMG3806.JPG

                Then I pulled the dash out of the wagon. This is in way worse condition than I realized. Not sure what I'll end up doing with this. 

                IMG3826.JPG

                IMG3824.JPG

                I'll be using some of the blue interior trim from the wagon for this car, so I tried out Duplicolor interior paint. Seems to be pretty good.

                IMG3836.JPG

                Tom - I have a few BMWs, an overworked Volvo 242, and now a YouTube channel called Drive, Revive, Tinker

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                • The Full BananaT
                  The Full BananaT
                  The Full Banana
                  wrote on last edited by
                  #99

                  Been working quite a bit on this, but not much to show for it. 

                  The engine bay is finally done, save for a little wax. 

                  IMG3969.jpg

                  Steering rack cleaned up

                  IMG3911.JPG

                  Dash stuff. I repaired the dash cover; just need to refinish it now. 

                  IMG3872.jpg

                  Tom - I have a few BMWs, an overworked Volvo 242, and now a YouTube channel called Drive, Revive, Tinker

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                  • 240sxguy2
                    240sxguy2
                    240sxguy
                    wrote on last edited by
                    #100

                    I had no idea you could get epoxy primer in a rattle can. That's good to know. Cool car!

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                    • The Full BananaT
                      The Full BananaT
                      The Full Banana
                      wrote on last edited by
                      #101

                      Just realized I haven't update this in a while. Here's a slew of pictures.

                      The bay.

                      IMG3995.JPG

                      Front control arms boxed, painted and undercoated.

                      IMG4004.JPG

                      17x8 BBS RC (<17lbs each)

                      IMG4018.JPG

                      Masking for paint after a lot of prep time.

                      IMG4063.JPG

                      Block freshly painted.

                      IMG4076.JPG

                      IMG4087.JPG

                      Flocked dash installed along with alllllllll the wiring and heater control stuff. 

                      IMG4170.JPG

                      More stuff tossed in. 

                      IMG4140.JPG

                      Someday, it'll be a real car. At least it has front suspension bolted up now. 

                      IMG4159.JPG

                      Unintentionally blinged-up alternator.

                      IMG4179.JPG

                      Getrag 265 swap parts: Bellhousing adapter plate, centering ring, shifter cage and linkage to fit 240 shifter location, driveshaft support bearing relocation bracket.

                      IMG4199.JPG

                      Getting more things together. Meticulously prepped the exhaust manifold and turbine housing, then painted them with 'Stove-Brite' (Old man trick for good HIGH heat paint. Volvo guys use this on turbine housings and say it holds up remarkably well. One guy has been using it for 30 years...)

                      photo2.jpg

                      photo.jpg

                      Phenolic intake manifold spacers to help abate some amount of heat transfer when I'm asking for all that the little baby TD04HL-16T turbo is worth. 

                      photo3.jpg

                      Tom - I have a few BMWs, an overworked Volvo 242, and now a YouTube channel called Drive, Revive, Tinker

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                      • YoungCRY
                        YoungCRY
                        YoungCR
                        wrote on last edited by
                        #102

                        Everything looks great!

                        Chris Young
                        BMWCCA #458972
                        1986 528e/5  | 1994 530i/5 | 1995 540i/6 | 2013 X5 35d | 1998 C1500 Suburban | 1995 K2500 Suburban

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                        • m42b32M
                          m42b32M
                          m42b32
                          wrote on last edited by
                          #103

                          So awesome, love the build!

                          1991 318is, 1991 318i, 2022 Bronco

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                          • B
                            B
                            B C
                            wrote on last edited by
                            #104

                            VERY nice!

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                            • Bassboy3313B
                              Bassboy3313B
                              Bassboy3313
                              wrote on last edited by
                              #105

                              Sweet deal man! Nice work!

                              CHECK OUT >>> RAGE DRIFT DESIGNS <<< FOR DECALS AND MORE!

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                              • patsbimmer1P
                                patsbimmer1P
                                patsbimmer1
                                wrote on last edited by
                                #106

                                I was just wondering what had happened with this car recently!  I love the old volvos!  Nice build!

                                2011 e90 M3 - DCT, Borla exhaust, BMW Performance Black Grille, ECS Painted Corners, Ziza Angel Eyes

                                07 335i Stella - sport package, BMS DCI, zhp knob, TMS cf parking brake lever, VRSF downpipes, MHD tune, H&R race springs, other stuff *SOLD*

                                97 328i Lola - sport package, m50 intake manifold, m50 manifold.com install kit, custom CAI, K&N filter, Borla exhaust, FK silverline coilovers, 25.5mm front sway bar, Powerflex front sway bushings, Turner Radiator, fan delete *sold*
                                95 325is *sold*
                                93 nissan 240sx KA-T *sold*

                                BMWCCA #473306

                                Instagram @patsbimmer1

                                AKA- HALLWAY PAT

                                "burnouts bring babes and babes dont have time for bushings" - Kaiser Rolls

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                                • EarlE
                                  EarlE
                                  Earl
                                  wrote on last edited by
                                  #107

                                  Looks like you are doing all the right things Tom. Keep it up=)

                                  museum sig 2earl.jpg

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                                  • The Full BananaT
                                    The Full BananaT
                                    The Full Banana
                                    wrote on last edited by
                                    #108

                                    Thanks guys! It's been a lot of fun so far, and there are more neat things on the horizon. Cayenne 6-pots are spendy...

                                    Tom - I have a few BMWs, an overworked Volvo 242, and now a YouTube channel called Drive, Revive, Tinker

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                                    • rampelsauceR
                                      rampelsauceR
                                      rampelsauce
                                      wrote on last edited by
                                      #109

                                      Flocked the dash?  Can we get some more pics?  I've been thinking, nay musing, about it recently.

                                      547421260Wagonsig.jpg.13a2d6479bb8e139b82b81acc0402e18.jpg

                                      E91 328xi - F15 X5 40e - Hopes and dreams of eventually having a cool car

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                                      • The Full BananaT
                                        The Full BananaT
                                        The Full Banana
                                        wrote on last edited by
                                        #110

                                        I'll see if I can get a decent picture next time I'm in the garage.

                                        Tom - I have a few BMWs, an overworked Volvo 242, and now a YouTube channel called Drive, Revive, Tinker

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                                        • wasnt m3W
                                          wasnt m3W
                                          wasnt m3
                                          wrote on last edited by
                                          #111

                                          Wow, this is coming a long way! What color is the bay sprayed?

                                          m3sig-1.jpg

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                                          0

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