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  4. 2002 E46 M3 // Build Thread

2002 E46 M3 // Build Thread

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  • pynaclP
    pynaclP
    pynacl
    wrote on last edited by
    #83

    Waiting on some suspension parts yet so I started the header install. Have to say that this is MUCH harder than the downpipe install on my F30. Since there's such limited room to work I had to remove the coolant reservoir tank, turkey basting out all the coolant so I didn't make an absolute disaster. Still probably spilled 1/2 gallon on the floor that came out the other end though lol. Even with this and the heat shielding out of the way, access to the 18 nuts is still pretty grueling. Just kept swapping out swivel, wobble and regular extensions, as it seems like each nut requires a different approach. After a few hours I finally got the old set out, woohoo! Still waiting on new gaskets and nuts, but should be here in about a week or so and I can get the new headers installed.

    IMG0956.jpgIMG0958.jpg

    IMG0961.jpgIMG0971.jpg

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    • patsbimmer1P
      patsbimmer1P
      patsbimmer1
      wrote on last edited by
      #84

      pynacl said:

      Just so you know our take on the situation... We have never put adjustable end links on any of our track cars(specifically our E90 M3 track car). If your car is set to the appropriate ride height (equal on the left and right side) there is no need for adjustable end links. The only time you will put 'pre-load' on the sway bar is when the left and right ride heights are not set equal (and there is no reason they should be unequal).

      If that's what they say then I'd go with that!  I know when KW sent me my coilovers they came with a new set of shorter sway bar end links to avoid the pre-loading and I know others that do it as well.  I'm sure it's like everything else handling related where it's heavily opinion based on independent results.  If it works it works!

      2011 e90 M3 - DCT, Borla exhaust, BMW Performance Black Grille, ECS Painted Corners, Ziza Angel Eyes

      07 335i Stella - sport package, BMS DCI, zhp knob, TMS cf parking brake lever, VRSF downpipes, MHD tune, H&R race springs, other stuff *SOLD*

      97 328i Lola - sport package, m50 intake manifold, m50 manifold.com install kit, custom CAI, K&N filter, Borla exhaust, FK silverline coilovers, 25.5mm front sway bar, Powerflex front sway bushings, Turner Radiator, fan delete *sold*
      95 325is *sold*
      93 nissan 240sx KA-T *sold*

      BMWCCA #473306

      Instagram @patsbimmer1

      AKA- HALLWAY PAT

      "burnouts bring babes and babes dont have time for bushings" - Kaiser Rolls

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      • JdesignJ
        JdesignJ
        Jdesign
        wrote on last edited by
        #85

        In the future I would suggest invest in an Airlift. You can suck all the coolant out of the system without spilling much. As far as getting to the manifold bolts, I feel your pain. lol

        SumBunny.jpg

        https://www.instagram.com/_jdesigner_/                                          http://nevertoolow.tumblr.com/

        🥳SOLD BMW E24 633CSI - BMW M30B32                                          🧪SOLD HCH  ES9 - 1.3 LDA
        👽BMW E30 325IC - Toyota 1JZ-GTE                                                     ⏰ HONDA EF9 CIVIC SI - JDM B18C5
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        🤹‍♀️SOLD BMW E36/7 Z3 - BMW M54B25                                                🧓SOLD BMW E10 2002 - BMW M10M05

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        1
        • pynaclP
          pynaclP
          pynacl
          wrote on last edited by
          #86

          Replaced the CPV o-ring with a viton one while I was waiting on parts to finish the headers. It wasn’t leaking, but seems like a PITA to replace later. While in there I noticed the cam position sensor is leaking a bit. Death by 1000 gaskets…

          8C79A372-36E0-41C4-B2E3-934173DAA2B0.jpeg01F3D39C-7C31-48FE-AC7F-D23E575DA9DC.jpeg86B78F57-7593-4308-A91C-B1B47E5DC4F8.jpeg

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          • RekpointR
            RekpointR
            Rekpoint
            wrote on last edited by
            #87

            Dont let the GF know how much you have spent in the last few months.

            1 Reply Last reply
            1
            • pynaclP
              pynaclP
              pynacl
              wrote on last edited by
              #88

              Got the ports all cleaned, fresh gaskets, fresh hardware and the headers bolted up. Now just have to sort through the O2 sensor wiring because I’m an idiot and didn’t mark them. I'll have to fire up Ecuworx too and code out the downstream O2 sensor and secondary air pump so we don't get a CEL.

              3126D547-3671-46E9-870E-428899358374.jpegCCD0CEBF-72CC-41BD-867C-6F161E22ED39.jpeg

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              • pynaclP
                pynaclP
                pynacl
                wrote on last edited by
                #89

                Since I went with catless headers, I decided to delete the whole secondary air injection system since I don't think it serves any purpose besides helping in the cat heating sequence (saves 4lbs too). Got this nifty little aluminum block off plate from Achilles Motorsports that looks pretty sweet, even though it will never be seen.

                IMG1086.jpgIMG1090.jpg

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                • pynaclP
                  pynaclP
                  pynacl
                  wrote on last edited by
                  #90

                  Since it was looking pretty tired out, I decided to replace the fan blades and fan clutch with a new Mahle one. Better preventatively than to see it grenade and take out the hood or radiator. Personally prefer this setup to an electric fan swap, because it just works. No overheating in hot weather while stopped, no blasting heat in the middle of summer or messing with fan shrouds etc. Easy enough to service so I’ll keep it.

                  B3242AC1-BD5D-4093-AFD7-DE847D132AB0.jpegE34F79FB-88AF-44D2-AEBC-9E0F9F9C0B81.jpeg

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                  • pynaclP
                    pynaclP
                    pynacl
                    wrote on last edited by
                    #91

                    Also got around to fixing some small oil leaks. One coming from the exhaust side camshaft position sensor o-ring and the other the oil return pipe crush washers.

                    D987DCF1-B502-4FA2-9DE7-FA9D80030999.jpeg099DB5D9-70D6-4B45-B18C-9EF7C3A258D0.jpeg0F743750-1914-4546-A2D3-93B4EC8862A5.jpeg351FF038-1127-4A71-B905-A5CC68875DB0.jpegAA75009D-9CBA-4B36-B3B9-3B434E750CD4.jpeg

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                    • RekpointR
                      RekpointR
                      Rekpoint
                      wrote on last edited by
                      #92

                      pynacl said:

                      Personally prefer this setup to an electric fan swap, because it just works. No overheating in hot weather while stopped, no blasting heat in the middle of summer or messing with fan shrouds etc

                      Why do I feel like this is a jab at me.

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                      0
                      • pynaclP
                        pynaclP
                        pynacl
                        wrote on last edited by
                        #93

                        Rekpoint said:

                        Why do I feel like this is a jab at me. 

                        Lol! The moment I saw you in 90 degree traffic with the heat blowing and your shirt off I said, that doesn’t look fun.

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                        • KaiserRollsK
                          KaiserRollsK
                          KaiserRolls
                          wrote on last edited by
                          #94

                          Is there not a good efan solution for those cars? Is it a space constraint?

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                          0
                          • pynaclP
                            pynaclP
                            pynacl
                            wrote on last edited by
                            #95

                            KaiserRolls said:

                            Is there not a good efan solution for those cars? Is it a space constraint? 

                            Great question. Most run the 16" SPAL like the one in this BuildJournal thread: https://thebuildjournal.com/diy/n15-design-e46-m3-electric-fan-mount-diy/. It seems to cover as much as the clutch fan, but maybe it has to do with the fact it deletes the aux fan and the clutch fan? Not entirely sure.

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                            1
                            • pynaclP
                              pynaclP
                              pynacl
                              wrote on last edited by
                              #96

                              Got the front suspension installed with the reinforcement plates, replacing the OE Bilstein kit. Definitely a lot of stuff to balance together while you line them up by yourself. Set them as close to factory height as I could for a good starting point and -2.5 camber. Totally overkill for the factory wheels right now, but plan to get something else before I actually pull it out in the spring.

                              Full setup is:

                              • Front
                                • TC Kline Single Adjustable coilover (uses a Koni shock)
                                • Ground Control Race Camber/Caster Plate
                                • 500lb Hyperco Springs
                                • OEM BMW Reinforcement Plates
                              • Rear
                                • TC Kline External Adjustable Rear Shock
                                • TC Kline Buna Rubber rear shock mounts
                                • 600lb Hyperco Springs
                                • Rogue Engineering Spring Perch Reinforcement Plates
                                • Rogue Engineering RSM Reinforcement Plates

                              IMG1254.jpg
                              IMG1257.jpgIMG1258.jpgIMG1327.jpg

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                              1
                              • pynaclP
                                pynaclP
                                pynacl
                                wrote on last edited by
                                #97

                                Got an awesome christmas gift from @Rekpoint, a genuine BMW fire extinguisher and seat mount kit. These are pretty dang hard to get into the states because they're considered a dangerous good with the pressurized canisters.

                                The brackets and seat are only drilled from the factory and require a M6x1.25 thread to be tapped. Luckily the included hardware is self tapping, just requires some pretty small tools to properly install everything.

                                IMG1305.jpg

                                IMG1311.jpg

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                                • pynaclP
                                  pynaclP
                                  pynacl
                                  wrote on last edited by
                                  #98

                                  Saw Turner came out with a revised brake line kit that was stainless steel + zinc plated AND it was on sale over cyber Monday. Couldn't help myself. Finally got around to installing them tonight, and so glad I did because my factory line had a was pretty crusty and had a nasty gash in it that was probably pretty close to exploding! Bled the system with some fresh RBF600 after install

                                  IMG1345.jpgIMG1355.jpgIMG1357.jpg

                                  Oooo shiny

                                  IMG1349.jpg

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                                  1
                                  • YoungCRY
                                    YoungCRY
                                    YoungCR
                                    wrote on last edited by
                                    #99

                                    Very cool! Didn't know "newer" cars had the fire extinguisher option too. You could get them on E28's as well along with the spare mounted gas can too.

                                    Chris Young
                                    BMWCCA #458972
                                    1986 528e/5  | 1994 530i/5 | 1995 540i/6 | 2013 X5 35d | 1998 C1500 Suburban | 1995 K2500 Suburban

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                                    2
                                    • pynaclP
                                      pynaclP
                                      pynacl
                                      wrote on last edited by
                                      #100

                                      YoungCR said:

                                      Very cool! Didn't know "newer" cars had the fire extinguisher option too. You could get them on E28's as well along with the spare mounted gas can too.

                                      Definitely is! Seems like it's only a thing on newer cars in the EU, since I think there's certain countries that require them as part of inspection. Since the US doesn't have any requirements, they stopped offering them here and getting your hands on them is crazy hard. Although I know I could just get any generic gloria style canister, having an OEM one is cool!

                                      1 Reply Last reply
                                      0
                                      • KaiserRollsK
                                        KaiserRollsK
                                        KaiserRolls
                                        wrote on last edited by
                                        #101

                                        Hopefully you never have to use it

                                        Or it’s one of those situations where it’s the only thing you save from a car fire because of how rare it is

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                                        2
                                        • RekpointR
                                          RekpointR
                                          Rekpoint
                                          wrote on last edited by
                                          #102

                                          KaiserRolls said:

                                          Hopefully you never have to use it

                                          Or it’s one of those situations where it’s the only thing you save from a car fire because of how rare it is 

                                          I told my mother if her car ever lit on fire, just to let it burn. It'll be better that way.

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