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  4. 540i: Resonator/Muffler delete.

540i: Resonator/Muffler delete.

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  • BMWbenB
    BMWbenB
    BMWben
    wrote on last edited by
    #20

    CMart said:

    Someone in the 540 clan should really think about buying mine. It was badass. https://m.flickr.com/#/photos/121188167@N08/15508368719/

    Im ballin on a broke ass college kid budget and my 540 is a e34, probably won't bolt right in.

    Dominic540 said:

    I plan on doing a very similar exhaust setup once I get everything done and put back together.

    Your in Milwaukee too, might as well do all the 540 gangs exhaust done this winter. On a second note, WIbimmer 540 gang stickers. A necessity.

    1446849910209930378394662425 (1).jpg

    BMWCCA #499464

    Current - 1995 540i/6 V 2.0 | Dead - 1995 540i/6 | Sold - 1995 318is

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    • CMartC
      CMartC
      CMart
      wrote on last edited by
      #21

      Can my bastard 340i join?

      And yeah I think this will only fit a late model E39 or any one with the 4-1 manifolds.

      Excursion 7.3
      E30 LS1

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      • Dominic540D
        Dominic540D
        Dominic540
        wrote on last edited by
        #22

        REKIII said:

        I second an M5 rear bumper cover for true duals.  

        Simply cutting off the dead end donkey dick thing under the car should not hurt performance, but it is a major percentage of the total resonator volume, it will make it louder and possibly add a drone.

        If it were me, I'd cut the entire stock resonator thing off, make custom dual exhaust from the Y back.  I'd weld in two tuned resonators (magnaflow or similar) and hand two smaller mufflers in the rear (again, magnaflow or similar).

        I've never looked underneath a 540, but can you run a passenger exhaust and keep the spare?  

        It may be possible, but I have not thought seriously enough about it to warrant giving it a try. If it is possible, I would imagine it could be rather difficult, and may hang down lower than the underside of the car.

        BMWben said:

        Your in Milwaukee too, might as well do all the 540 gangs exhaust done this winter. On a second note, WIbimmer 540 gang stickers. A necessity.

        I am just north of Milwaukee by about 40 miles (only about 15 from Zach), but my car is no where near ready to have an exhaust put on. It currently has the engine and tranny removed and half of the engine is apart with more to do.

        I like the sticker idea though, definitely necessary.

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        • BMWbenB
          BMWbenB
          BMWben
          wrote on last edited by
          #23

          Dominic540 said:

          I am just north of Milwaukee by about 40 miles (only about 15 from Zach), but my car is no where near ready to have an exhaust put on. It currently has the engine and tranny removed and half of the engine is apart with more to do. I like the sticker idea though, definitely necessary.

          Well we can bring your exhaust over and cut it up just to get it done or you can come for the party I'm volunteering someone to have. My family friends live 45 mins north of Milwaukee so we can make this work quite well.

          CMart said:

          Can my bastard 340i join?And yeah I think this will only fit a late model E39 or any one with the 4-1 manifolds.

          WIbimmer v8.... Something. I don't know I'm sure we can come up with something catchy, as long as there is a sticker.

          1446849910209930378394662425 (1).jpg

          BMWCCA #499464

          Current - 1995 540i/6 V 2.0 | Dead - 1995 540i/6 | Sold - 1995 318is

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          • Dominic540D
            Dominic540D
            Dominic540
            wrote on last edited by
            #24

            CMart said:

            Can my bastard 340i join?

            And yeah I think this will only fit a late model E39 or any one with the 4-1 manifolds.

            I think we can open it up to any M60/62 engines. What do you think Ben? And you are correct, early model E39's like mine and Zach's have two 2-1 manifolds per side in place of a 4-1 manifold.

            BMWben said:

            Well we can bring your exhaust over and cut it up just to get it done or you can come for the party I'm volunteering someone to have. My family friends live 45 mins north of Milwaukee so we can make this work quite well.

            WIbimmer v8.... Something. I don't know I'm sure we can come up with something catchy, as long as there is a sticker.

            Still not completely set on the exhaust route I plan to take, but I can do the party! Out of curiosity, where is your friend's place?

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            • BMWbenB
              BMWbenB
              BMWben
              wrote on last edited by
              #25

              Dominic540 said:

              Still not completely set on the exhaust route I plan to take, but I can do the party! Out of curiosity, where is your friend's place?

              Umm crap, I think it Grafton. Not 100% sure but it probably close to you guys and I'm willing to drive around especially if I just made my car all sexy sounding

              1446849910209930378394662425 (1).jpg

              BMWCCA #499464

              Current - 1995 540i/6 V 2.0 | Dead - 1995 540i/6 | Sold - 1995 318is

              1 Reply Last reply
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              • R
                R
                REKIII
                wrote on last edited by
                #26

                No m60 or m62 here :(

                If I ever join you guys, I'll park far enough away so no one thinks I'm part of the group!!

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                • Dominic540D
                  Dominic540D
                  Dominic540
                  wrote on last edited by
                  #27

                  BMWben said:

                  Umm crap, I think it Grafton. Not 100% sure but it probably close to you guys and I'm willing to drive around especially if I just made my car all sexy sounding . I concur, m60/62 clan. Just need a catchy name because 540 gang was just so great then sticker design can happen at the party this winter.

                  That is very close to both of us, and actually where both Zach and I work. So there are plenty of places where we could meet and go for a drive. I will have to take the e34 though, which kind of defeats the purpose of a m60/62 clan meet haha. We will think of a sticker design I'm sure.

                  1 Reply Last reply
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                  • Dominic540D
                    Dominic540D
                    Dominic540
                    wrote on last edited by
                    #28

                    REKIII said:

                    No m60 or m62 here :(

                    If I ever join you guys, I'll park far enough away so no one thinks I'm part of the group!!

                    Sorry, forgot the S62! You are welcome too of course.

                    1 Reply Last reply
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                    • BMWbenB
                      BMWbenB
                      BMWben
                      wrote on last edited by
                      #29

                      REKIII said:

                      No m60 or m62 here :(

                      If I ever join you guys, I'll park far enough away so no one thinks I'm part of the group!!

                      It ok, we will have bomb ass stickers on our cars so people will know the difference

                      1446849910209930378394662425 (1).jpg

                      BMWCCA #499464

                      Current - 1995 540i/6 V 2.0 | Dead - 1995 540i/6 | Sold - 1995 318is

                      1 Reply Last reply
                      1
                      • Dominic540D
                        Dominic540D
                        Dominic540
                        wrote on last edited by
                        #30

                        Sounds like a plan!

                        Ps. Sorry for the thread jacking Zach

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                        2
                        • rampelsauceR
                          rampelsauceR
                          rampelsauce
                          wrote on last edited by
                          #31

                          All good.  It's for the cause.  

                          TJ texted me with another exhaust option.  I guess its a not so expensive muffler that has some kind of internal valve that opens at WOT.  

                          I wouldn't mind checking that out.  Chopping up exhaust is pretty cheap.  

                          V8 Mafia 4 LYFE

                          547421260Wagonsig.jpg.13a2d6479bb8e139b82b81acc0402e18.jpg

                          E91 328xi - F15 X5 40e - Hopes and dreams of eventually having a cool car

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                          • EarlE
                            EarlE
                            Earl
                            wrote on last edited by
                            #32

                            I say just remove the exhaust manifolds and be done with it=P That or zoomies out from under the front :shifty:

                            museum sig 2earl.jpg

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                            • Dominic540D
                              Dominic540D
                              Dominic540
                              wrote on last edited by
                              #33

                              Here is the entire exhaust from headers back after the scuba tanks are removed. I made the cut directly after the rear axle when installed on the car.

                              a758e01524c8b82b46280df5857767f6.jpg

                              7b2b14f68177f4ae5dd0d0258a94e52b.jpg

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                              • EarlE
                                EarlE
                                Earl
                                wrote on last edited by
                                #34

                                This exhaust really confused me...

                                museum sig 2earl.jpg

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                                • rampelsauceR
                                  rampelsauceR
                                  rampelsauce
                                  wrote on last edited by
                                  #35

                                  I'm toying with the idea of buying another cat back stock exhaust and cutting off the dead end side of the Y, and just using it as a test dummy in general.

                                  547421260Wagonsig.jpg.13a2d6479bb8e139b82b81acc0402e18.jpg

                                  E91 328xi - F15 X5 40e - Hopes and dreams of eventually having a cool car

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                                  0
                                  • EarlE
                                    EarlE
                                    Earl
                                    wrote on last edited by
                                    #36

                                    Just noticed something. If you cut off the dead end, don't you lose an exhaust hanger?

                                    museum sig 2earl.jpg

                                    1 Reply Last reply
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                                    • rampelsauceR
                                      rampelsauceR
                                      rampelsauce
                                      wrote on last edited by
                                      #37

                                      Yeah.  I'd have to figure out a bracket.

                                      Nothing a welder and a grinder couldn't solve.

                                      547421260Wagonsig.jpg.13a2d6479bb8e139b82b81acc0402e18.jpg

                                      E91 328xi - F15 X5 40e - Hopes and dreams of eventually having a cool car

                                      1 Reply Last reply
                                      0
                                      • andyhundleyA
                                        andyhundleyA
                                        andyhundley
                                        wrote on last edited by
                                        #38

                                        Doesn't the A in i/A stand for North American model and not automatic? Every e30 I've had except for the euro car had that on the door tag and they all were 5-speeds.

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                                        • rampelsauceR
                                          rampelsauceR
                                          rampelsauce
                                          wrote on last edited by
                                          #39

                                          Found this on Bimmerforums:

                                          "We have been over this a few times. Pre-1991 or so, every American BMW had "525i/A". Then they changed it to 525i for manual and 525iA for auto, and that's how it is today.

                                          If you see someone list a car as 525iA that means auto, nobody uses it to say American. 525iM is not official term for a manual but makes sense as the counterpart of the "A" suffix."

                                          547421260Wagonsig.jpg.13a2d6479bb8e139b82b81acc0402e18.jpg

                                          E91 328xi - F15 X5 40e - Hopes and dreams of eventually having a cool car

                                          1 Reply Last reply
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