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  4. Chapter GMW | E30 LS1 (starting on post #1427)

Chapter GMW | E30 LS1 (starting on post #1427)

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  • YoungCRY
    YoungCRY
    YoungCR
    wrote on last edited by
    #1303

    Great shots, new daily looks clean too!

    Chris Young
    BMWCCA #458972
    1986 528e/5  | 1994 530i/5 | 1995 540i/6 | 2013 X5 35d | 1998 C1500 Suburban | 1995 K2500 Suburban

    1 Reply Last reply
    0
    • DrLeadFootD
      DrLeadFootD
      DrLeadFoot
      wrote on last edited by
      #1304

      CYoung said:

      Great shots, new daily looks clean too!

      Thanks!

      It is pretty clean. Only 2 very small rust spots (license plate light area & rear quarter by bumper) Needs a good amount of trim pieces, new drivers front axel, has an oil pan leak, underbody is super clean. It was owned by a BMW tech at concours' wife. A lot of maintenance has been done.

      Sent from my SM-G900V using Tapatalk

      15924991875a64c599885m.jpg

           @DrLeadFoot

      1 Reply Last reply
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      • DrLeadFootD
        DrLeadFootD
        DrLeadFoot
        wrote on last edited by
        #1305

        Started to wire up my oil temp gauge.  Also replaced my oil pressure gauge with a new one.

        21202995051b457bd269fb.jpg

        21195119715c17b3806c8b.jpg

        Used fish tape.

        21168869856646eb7e950b.jpg

        Hardwired my V1 detector.

        2119510394548cbde6eb2b.jpg

        210069941408e46426c37b.jpg

        21195091935b464ec38d8b.jpg

        Rigged up a broken vent.

        21007174188a625d1362db.jpg

        212029613213f7f4c3600b.jpg

        Retorqued the head studs to 65 this morning.  A couple were loose.  Retorqued them again around Noon.  I'll check tomorrow to see if any move.  If they don't I'll go up to 85 ft/lbs.

        Cut into the VSS coming out of the speedometer for the rear wheel speed input to the Traction control chip.  Still have to cut the front left ABS wires and run them into the cabin.

        Pulled the wires through the firewall for the oil pressure and oil temp.  Still need to install the sending units.  

        #b33rm3

        15924991875a64c599885m.jpg

             @DrLeadFoot

        1 Reply Last reply
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        • patsbimmer1P
          patsbimmer1P
          patsbimmer1
          wrote on last edited by
          #1306

          yummmmm... Meth...  Looks like things are coming along!  Nice daily!  Keep an eye on the DISA valve if it hasn't been replaced already.  That can be catastrophic!

          2011 e90 M3 - DCT, Borla exhaust, BMW Performance Black Grille, ECS Painted Corners, Ziza Angel Eyes

          07 335i Stella - sport package, BMS DCI, zhp knob, TMS cf parking brake lever, VRSF downpipes, MHD tune, H&R race springs, other stuff *SOLD*

          97 328i Lola - sport package, m50 intake manifold, m50 manifold.com install kit, custom CAI, K&N filter, Borla exhaust, FK silverline coilovers, 25.5mm front sway bar, Powerflex front sway bushings, Turner Radiator, fan delete *sold*
          95 325is *sold*
          93 nissan 240sx KA-T *sold*

          BMWCCA #473306

          Instagram @patsbimmer1

          AKA- HALLWAY PAT

          "burnouts bring babes and babes dont have time for bushings" - Kaiser Rolls

          1 Reply Last reply
          0
          • DrLeadFootD
            DrLeadFootD
            DrLeadFoot
            wrote on last edited by
            #1307

            patsbimmer1 said:

            yummmmm... Meth...  Looks like things are coming along!  Nice daily!  Keep an eye on the DISA valve if it hasn't been replaced already.  That can be catastrophic!

            Thanks!  I'll have to look into that.

            15924991875a64c599885m.jpg

                 @DrLeadFoot

            1 Reply Last reply
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            • DrLeadFootD
              DrLeadFootD
              DrLeadFoot
              wrote on last edited by
              #1308

              Oil temp setup.  Had to drill out the 1/4 to 1/8NPT fitting so the VDO sensor could get all up in.  This will be picking up the temp from the cold side of the oil cooler.

              20602379194ff8da6fa87b.jpg

              I don't think I could have fit a bigger cooler in there.  The grinder was used a fair amount and the mounts are temporary...haha

              206039425138ac50671b1b.jpg

              2103696379055ba15ea66b.jpg

              21225053315b277c94829b.jpg

              210371505881daee4820ab.jpg

              Setrab used:

              21225055825944e5a7e25b.jpg

              15924991875a64c599885m.jpg

                   @DrLeadFoot

              1 Reply Last reply
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              • DrLeadFootD
                DrLeadFootD
                DrLeadFoot
                wrote on last edited by
                #1309

                No pics from today/tonight but I'll do an update for the r3cord.

                - Torque 'd down the head again at 85 ft/lbs. About 6 had some movement until they got to 85ft / lbs. Did this at Noon.

                - Addressed the diff speed sensor. She is good to go.

                - Cut into the right front ABS signal wire, extended it and pulled it through the firewall for the traction control chip.

                - Wired up the sending units for the oil temp and pressure. The gauges are wired up and illuminated. Hopefully...

                - Looked at my wiring harness for a bit.

                That is all for now.

                Sent from my SM-G900V using Tapatalk

                15924991875a64c599885m.jpg

                     @DrLeadFoot

                1 Reply Last reply
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                • DrLeadFootD
                  DrLeadFootD
                  DrLeadFoot
                  wrote on last edited by
                  #1310

                  Took the spring in the wastegate from 18psi to a 9psi combo.

                  21260054856f6fec96327b.jpg

                  Old setup.  

                  210984272383c560deb7cb.jpg

                  Turned the attention to the BOV.  Pic for reference.

                  2109944297921e8386628b.jpg

                  Torque update:  Retorqued this morning to 85ft/lbs.  Some are good, some have a bit of creep.  We'll see what we get tomorrow AM.  Once the head bolts are all snug the new OEM timing cover housing bolts will go in with blue loc-tite to 89in/lbs if I remember correctly.  Then the cams.

                  Ordered an EBC and acquired all the hardware to hook her up.  Going fuel lines instead of braided this go round for vacuum.

                  Also rounded up fuel lines and fittings for my billet fuel rail. that has been collecting dust.

                  15924991875a64c599885m.jpg

                       @DrLeadFoot

                  1 Reply Last reply
                  0
                  • B
                    B
                    B C
                    wrote on last edited by
                    #1311

                    Are there 3 springs on the old setup?

                    1 Reply Last reply
                    0
                    • DrLeadFootD
                      DrLeadFootD
                      DrLeadFoot
                      wrote on last edited by
                      #1312

                      Snap said:

                      Are there 3 springs on the old setup?

                      Yeah

                      Sent from my SM-G900V using Tapatalk

                      15924991875a64c599885m.jpg

                           @DrLeadFoot

                      1 Reply Last reply
                      0
                      • DrLeadFootD
                        DrLeadFootD
                        DrLeadFoot
                        wrote on last edited by
                        #1313

                        Making the earth ground for the megasquirt.

                        2111246074885abf0f638b.jpg

                        Ready for the strut tower!

                        20679217753865f5758bdb.jpg

                        Getting ready for wiring up the traction control.  The brown ABS wire is the ground for the sensor??

                        21274062086a180cf7b01b.jpg

                        Don't mind the bent valance.

                        212740546269c12e13101b.jpg

                        Torque Update:  There are 4 studs that have a slight creep in them.  I'll re-torque tonight.  Getting close!

                        15924991875a64c599885m.jpg

                             @DrLeadFoot

                        1 Reply Last reply
                        0
                        • B
                          B
                          B C
                          wrote on last edited by
                          #1314

                          Beautifully done ground, its like art

                          1 Reply Last reply
                          0
                          • DrLeadFootD
                            DrLeadFootD
                            DrLeadFoot
                            wrote on last edited by
                            #1315

                            Multi-port is ready to go.  Need to install the rest.

                            2071443332478127a35a2b.jpg

                            Ceramic Coated Exhaust Housing!! By Snap

                            211502505899351424f1fb.jpg

                            Port matched the turbo exhaust flange.  Hours could have been spent porting this thing.  That's a January 23rd project.

                            20716056703659b560f8eb.jpg

                            20714424374cebfe6a239b.jpg

                            Cleaned up the turbo.

                            2114925979890539ca646b.jpg

                            Pic for filter reference on the S54 filter housing.

                            21150241469648d178e32b.jpg

                            Torque Update:  Done.  Time for cams.

                            I need to figure out which oil cooler output on the S54 housing is the hot side.

                            Last night I took out all but one of my exhaust manifold studs.  The one wasn't moving at all.  Sleep ensued then in the morning brake cleaner was sprayed in all the ports and compressed air blew out the debris.  Did this process one more round.  

                            More to come!

                            15924991875a64c599885m.jpg

                                 @DrLeadFoot

                            1 Reply Last reply
                            0
                            • DrLeadFootD
                              DrLeadFootD
                              DrLeadFoot
                              wrote on last edited by
                              #1316

                              Cams!!

                              20760868144c8417ba145b.jpg

                              Used some tape to hold the caps in then flipped it on the studs.

                              2139189486164f783e4dcb.jpg

                              Intake cam in the sweet spot.

                              20760860434e34da12d5bb.jpg

                              21195705148e74459e263b.jpg

                              Done!  All torqued to 11ft/lbs.

                              21383563255a2101d3e85b.jpg

                              15924991875a64c599885m.jpg

                                   @DrLeadFoot

                              1 Reply Last reply
                              0
                              • DrLeadFootD
                                DrLeadFootD
                                DrLeadFoot
                                wrote on last edited by
                                #1317

                                Timing done.

                                Valve cover on.

                                To do list:

                                - Exhaust manifold

                                - O2 sensor

                                - Intake manifold

                                - Weld meth bung on intake piping after the MAF sensor.

                                - Run wires to new IAT sensor.

                                - Radiator

                                - Ground PLX wideband module to the chassis ground that will be shared with the megasquirt.

                                Sent from my SM-G900V using Tapatalk

                                15924991875a64c599885m.jpg

                                     @DrLeadFoot

                                1 Reply Last reply
                                0
                                • jc43089J
                                  jc43089J
                                  jc43089
                                  wrote on last edited by
                                  #1318

                                  Looking awesome.

                                  Sent from my 831C using Tapatalk

                                  2/94 325i Sedan, Arctic Gray: UUC LTW FW, EVO 3 and DSSR, +.020 Maxsil pistons, ASC delete, Eibach shocks/springs, 16" contour reps 238k
                                  3/93 325i Coupe, Schwarz 2, Sketchy stance action, ebay turbo, 300k
                                  '89 325i Vert, Alpine White: 5spd swapped, sold.

                                  '04 Toyota Sienna: 24V to 24V swap in progress

                                  '05 Volvo V70R, 6spd.  200k
                                  '85 Toyota LandCruiser: Lifted, gas hog. 205k
                                  '99 Nissan Maxima: 5spd, Rusty but trusty winter beater. 252k RIP.

                                  1 Reply Last reply
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                                  • DrLeadFootD
                                    DrLeadFootD
                                    DrLeadFoot
                                    wrote on last edited by
                                    #1319

                                    jc43089 said:

                                    Looking awesome.

                                    Sent from my 831C using Tapatalk

                                    Thanks! It's coming together.

                                    Tonight all the exhaust manifold studs were red loc-tite'd into the head. Replaced the O2 sensor but the connector is from an older PLX unit. I'll get that sorted tomorrow.

                                    Debating whether or not to run the megasquirt right away. I would be tempted to drive it but I think I want to start with something I know works then swap to the megasquirt asap.

                                    My neighbors have to be getting annoyed with me and my air compressor that is constantly running. I need a bigger tank!

                                    Sent from my SM-G900V using Tapatalk

                                    15924991875a64c599885m.jpg

                                         @DrLeadFoot

                                    1 Reply Last reply
                                    0
                                    • DrLeadFootD
                                      DrLeadFootD
                                      DrLeadFoot
                                      wrote on last edited by
                                      #1320

                                      Wiped down the gasket surfaces with solvent.

                                      21470231385548f96b911b.jpg

                                      OEM S52 gaskets.

                                      21470230205ab69fd9030b.jpg

                                      All tight!!  Took me 1 hour.

                                      208491395332b2226f6f1b.jpg

                                      Wastegate, downpipe, turbo and oil return line all tight.

                                      21444004826bbc5f42c2bb.jpg

                                      Electronic Boost Controller/Wastegate lines ran.  Need to wire it up to the Megasquirt still.

                                      21470224785fa4f0513c7b.jpg

                                      As she sits for now.  Going to get the meth bung welded on the charge pipe and do some actual work as well.

                                      21459241102996bde8e7eb.jpg

                                      15924991875a64c599885m.jpg

                                           @DrLeadFoot

                                      1 Reply Last reply
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                                      • DrLeadFootD
                                        DrLeadFootD
                                        DrLeadFoot
                                        wrote on last edited by
                                        #1321

                                        Pre-throttle body .7mm meth bung.

                                        20854120004b34e94e038b.jpg

                                        At my welding guy's (Dan the Exhaust Man) shop.  He is putting a full cage in this at the moment.

                                        2128899938866b27d3be3b.jpg

                                        21485413001d6c67daf14b.jpg

                                        21476806975b1a35c6c73b.jpg

                                        Intake manifold ready to go!

                                        212887633202099b5917eb.jpg

                                        As she sits now.  Need to get the cold side piping tightened up, run the meth lines to the trunk and finish the engine part of it.  Lastly install new wideband O2 sensor harness when it is delivered.  I'm sure I'm missing some other things.

                                        2145057925692ba3e18c6b.jpg

                                        21485400251b1b0cd2656b.jpg

                                        214657829928662350bb2b.jpg

                                        212898892090da14ee5cab.jpg

                                        15924991875a64c599885m.jpg

                                             @DrLeadFoot

                                        1 Reply Last reply
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                                        • YoungCRY
                                          YoungCRY
                                          YoungCR
                                          wrote on last edited by
                                          #1322

                                          #weldporn

                                          Chris Young
                                          BMWCCA #458972
                                          1986 528e/5  | 1994 530i/5 | 1995 540i/6 | 2013 X5 35d | 1998 C1500 Suburban | 1995 K2500 Suburban

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