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  4. the one and only e30 s52 engine swap

the one and only e30 s52 engine swap

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  • B
    B
    B C
    wrote on last edited by
    #138

    jc43089 said:

    That will stink, literally, anytime the car is parked and the temperature increases you will smell gas.  Maybe I missed something?  Why are we not connecting charcoal canisters?  There are aftermarket universal ones for cheap if the original is broken. 

    I wanted to keep it but I already had to relocate it 2 "above the stock E30 location in order to clear the E36 engine mount arms. Now the top of it hits the master cylinder. I will proceed with removing it as planned but if I can find a suitable smaller replacement then I will consider it.

    1 Reply Last reply
    0
    • KaiserRollsK
      KaiserRollsK
      KaiserRolls
      wrote on last edited by
      #139

      FWIW I don’t smell gas

      1 Reply Last reply
      0
      • GunMetalGreyG
        GunMetalGreyG
        GunMetalGrey
        wrote on last edited by
        #140

        I had my tank vent through a small filter and had a small line going towards the ground right by the fuel tank. I had removed all of the stock hardline and canister stuff. 
        Never smelled gas, never had the car start on fire.

        ...

        1 Reply Last reply
        0
        • Bassboy3313B
          Bassboy3313B
          Bassboy3313
          wrote on last edited by
          #141

          I've never smelled gas from my canister removal. Only when the fuel rail line leaked. ;)

          CHECK OUT >>> RAGE DRIFT DESIGNS <<< FOR DECALS AND MORE!

          1 Reply Last reply
          0
          • AsparagusMikeA
            AsparagusMikeA
            AsparagusMike
            wrote on last edited by
            #142

            I'll start off right away by saying that dash repair, is not as easy as it seems. I spent right around 8 hours total body filling and sanding the shit out of this thing. Many times I came upon more small cracks I hadn't noticed before and had to go back and open them up and fix em.  All in all it ended up turning out really great and I couldn't be more pleased.

            20180110223531.jpg

            The dash flocking was pretty straight forward as there is a pretty well written instructions that comes with the kit. I would say the one and only struggle about the hole process was the amount of time I had to get it done. You get 15 minutes total to get the black undercoat and the fibers on. Luckily I had a friend help me with the painting and so it took us about 10 minutes to get the painting done and the last few minutes to frantically get the fibers blown on before the undercoat dried. I went overboard with the fibers as the kit advises u to in order to cover all the areas. The cure takes about 15 - 17 hours before u can shake the excess fibers off and another 72 hours to a week before u can install it back in the car.

            20180111171554.jpg

            20180111171843.jpg

            We'll see how she looks tomorrow once I shake it off.

            On another note, got the driver side rust hole fixed up, 16 gauge worked so much better and welded up with little issue.

            20180109141144.jpg

            20180110220454.jpg

            Subframes and trailing arms back from blasting!

            20180109141251.jpg

            Reinforcement time...

            20180111173343.jpg

            Front subframe all welded up before calling it quits tonight. All credit goes to my buddy Forrest and his master skills with a tig welder...

            20180111205228.jpg

            20180111211922.jpg

            20180111215823.jpg

            Gonna help finish up the reinforcement welding tomorrow as well as two other small rust holes on the passenger side that need to be cut out and welded up. Also praying that my parts show up from fcp so that I can get the timing cover back on the motor. Was suppose to get a few parts I was having powder coated back about week ago but it seems that their oven broke down and was unable to get it back up and running tell about a day ago, so once again, I wait. :(

            1 Reply Last reply
            4
            • m42b32M
              m42b32M
              m42b32
              wrote on last edited by
              #143

              Dang, you're making the rest of us look bad with all this progress!

              1991 318is, 1991 318i, 2022 Bronco

              1 Reply Last reply
              0
              • B
                B
                B C
                wrote on last edited by
                #144

                m42b32 said:

                Dang, you're making the rest of us look bad with all this progress!

                All that healthy asparagus eatin'

                1 Reply Last reply
                1
                • B
                  B
                  Boris3
                  wrote on last edited by
                  #145

                  Man I've got to learn how to weld.  Nice job!

                  1990 325i racecar (ITS, former Spec E30); 2004 330i ZHP

                  1 Reply Last reply
                  0
                  • jc43089J
                    jc43089J
                    jc43089
                    wrote on last edited by
                    #146

                    Looks good!

                    2/94 325i Sedan, Arctic Gray: UUC LTW FW, EVO 3 and DSSR, +.020 Maxsil pistons, ASC delete, Eibach shocks/springs, 16" contour reps 238k
                    3/93 325i Coupe, Schwarz 2, Sketchy stance action, ebay turbo, 300k
                    '89 325i Vert, Alpine White: 5spd swapped, sold.

                    '04 Toyota Sienna: 24V to 24V swap in progress

                    '05 Volvo V70R, 6spd.  200k
                    '85 Toyota LandCruiser: Lifted, gas hog. 205k
                    '99 Nissan Maxima: 5spd, Rusty but trusty winter beater. 252k RIP.

                    1 Reply Last reply
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                    • JdesignJ
                      JdesignJ
                      Jdesign
                      wrote on last edited by
                      #147

                      Looks awesome, much congrats on tons of progress. Please take some nice close ups of that dash when its ready to go back into the car!

                      SumBunny.jpg

                      https://www.instagram.com/_jdesigner_/                                          http://nevertoolow.tumblr.com/

                      🥳SOLD BMW E24 633CSI - BMW M30B32                                          🧪SOLD HCH  ES9 - 1.3 LDA
                      👽BMW E30 325IC - Toyota 1JZ-GTE                                                     ⏰ HONDA EF9 CIVIC SI - JDM B18C5
                      ☠️BMW E36 318i - Ford 5.0 FE302                                                         🚴‍♂️ GT-Labomba - 26x2.75 Freeride
                      🤹‍♀️SOLD BMW E36/7 Z3 - BMW M54B25                                                🧓SOLD BMW E10 2002 - BMW M10M05

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                      • AsparagusMikeA
                        AsparagusMikeA
                        AsparagusMike
                        wrote on last edited by
                        #148

                        Sorry for the late update. Spent the whole last week in Arizona enjoying the beautiful warm weather. Before I left I was able to finish up a couple things.

                        After getting my timing cover gaskets in the mail as well as many other parts needed for the motor I got the timing cover back on and gave the upper timing chain tensioner bolt another shot at redemption... Success acheived :D

                        20180112162322.jpg

                        Not to long after, my buddy showed up and went at it finishing welding the reinforcement on the rest of the subframe pieces...

                        20180112202920.jpg

                        20180112202949.jpg

                        20180112231248.jpg

                        20180112214548.jpg

                        20180112203606.jpg

                        20180112212447.jpg

                        20180112212410.jpg

                        20180112231412.jpg

                        That was about it until I got back this last weekend. The following morning woke up, ate some asparagus, and began tearing apart the steering rack for rebuild...

                        20180121132154.jpg

                        20180121135331.jpg

                        Once it was dissembled, threw it in the wash tank for a good 2 hours for a thorough cleaning.

                        20180121212145.jpg

                        20180122130524.jpg

                        Would have the rack already back together by now but I have been struggling and struggling to get the last main seal in the middle of the rack housing out but nothing seems to be working.

                        20180123171531.jpg

                        So far I have tried removing the seal with a bushing remover kit which ended real quick as it seemed I was stuck in between two different sizes that was either to small or to big to grab the seal. Tried using a wooden dowel as well as a long thin punch and screwdriver which only got me breaking off the plastic molding pieces behind the bushing that are suppose to come out with it and be replaced.

                        20180124165126.jpg

                        That was pretty much all I had for an edge to tap on. Now it seems anything I try to tap on the back of the bushing slips off. At this point I am pretty much stumped and took a break from the whole thing for a bit so I don't lose my mind.

                        On the up side... bushings showed up!

                        20180122174419.jpg

                        As for other things accomplished... designed up a new gas pedal bracket today to replace the unsalvageable rusty old one. Checked it on the pedal itself to verify proper fit and then welded her into place at the same location as the original.

                        20180124171756.jpg

                        Between school and work lately it has been hard to get over to the shop and get anything done. Hoping to get a break this weekend and crank out a few things.

                        Things up next on the agenda include...

                        1. Get the holes for the alignment cams on the rear sub frame opened up to the same shape as the brackets installed.
                        2. There are three more small holes ate through by rust that need to be cut out and welded.
                        3. Once the above two are completed, POR-15 everything.
                        4. Work on getting the seal out of the rack
                        5. Start working on getting the carpet cleaned up.
                        6. Make up new brake and fuel hard lines to be installed as well as ordering the brackets which I seemed to have forgotten about getting on the last order.
                        7. Continue to work on getting the seal out of the rack
                        8. Begin working on cleaning up the gas tank.
                        9. Throw steering rack away and buy a re manufactured one like I should have in the first place instead of fucking around with this one.
                        1 Reply Last reply
                        2
                        • B
                          B
                          B C
                          wrote on last edited by
                          #149

                          I wasnt aware some of those reinforcements existed, I only have a few of those. What is your spring and damper situation?

                          1 Reply Last reply
                          0
                          • AsparagusMikeA
                            AsparagusMikeA
                            AsparagusMike
                            wrote on last edited by
                            #150

                            Snap said:

                            I wasnt aware some of those reinforcements existed, I only have a few of those. What is your spring and damper situation?

                            Some of it may a bit overkill, whatever. I'm running BC racing coilovers, spring rates are 6k in the front and 10k in the back (Stiffness is pretty close to the same of what H&R race springs would be).

                            1 Reply Last reply
                            0
                            • GunMetalGreyG
                              GunMetalGreyG
                              GunMetalGrey
                              wrote on last edited by
                              #151

                              Did you form or purchase the plate that is welded in the open area of the rear trailing arm?
                              I've been wanting to do something similar as a "skid plate" for the lifted car lol.

                              ...

                              1 Reply Last reply
                              0
                              • KaiserRollsK
                                KaiserRollsK
                                KaiserRolls
                                wrote on last edited by
                                #152

                                GunMetalGrey said:

                                Did you form or purchase the plate that is welded in the open area of the rear trailing arm?
                                I've been wanting to do something similar as a "skid plate" for the lifted car lol.

                                Garagistic makes them

                                1 Reply Last reply
                                0
                                • AsparagusMikeA
                                  AsparagusMikeA
                                  AsparagusMike
                                  wrote on last edited by
                                  #153

                                  I'm sure a lot of you guys have heard of or are familiar with the whole rx7 caliper bbk for the e30, whats ur opinions on it? Any experiences with the setup?

                                  1 Reply Last reply
                                  0
                                  • KaiserRollsK
                                    KaiserRollsK
                                    KaiserRolls
                                    wrote on last edited by
                                    #154

                                    AsparagusMike said:

                                    I'm sure a lot of you guys have heard of or are familiar with the whole rx7 caliper bbk for the e30, whats ur opinions on it? Any experiences with the setup?

                                    I run brembo blanks, stock calipers, good pads and fluid, stainless lines, etc - I have yet to find myself needing more brake for regular driving and for autocross.

                                    What are your plans for the car?

                                    1 Reply Last reply
                                    1
                                    • AsparagusMikeA
                                      AsparagusMikeA
                                      AsparagusMike
                                      wrote on last edited by
                                      #155

                                      KaiserRolls said:

                                      What are your plans for the car?

                                      Well hopefully find my way into doing some auto-x/track events as well as enjoying it occasionally on the weekends driving around to meets and what not. On what I've read up and researched, people that have done the conversion say that when tracking the car the brakes are quite a bit better over the stock calipers with the same pads and the longevity of the pad life increases substantially. Also, the conversion itself is so so simple and inexpensive that I almost feel its worth giving it a try.

                                      1 Reply Last reply
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                                      • m42b32M
                                        m42b32M
                                        m42b32
                                        wrote on last edited by
                                        #156

                                        The biggest downside to the rx7 brakes is that you are then stuck with using specially machined rotors, which isn't a big deal if you have spares on hand, but you can't overnight something off the shelf if you ever need one in a pinch and they're going to be generally more expensive. If you're tracking the car the bigger brakes will deal with heat better, but as long as you can lock up your tires (which you can on stock brakes), bigger brakes won't necessarily stop you any sooner than stock rotors and good pads.

                                        1991 318is, 1991 318i, 2022 Bronco

                                        1 Reply Last reply
                                        1
                                        • EarlE
                                          EarlE
                                          Earl
                                          wrote on last edited by
                                          #157

                                          I thought you run corrado rotors?

                                          museum sig 2earl.jpg

                                          1 Reply Last reply
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