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Non-BMW Stuff on a BMW Forum

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  • KaiserRollsK
    KaiserRollsK
    KaiserRolls
    wrote on last edited by
    #702

    Having AC makes me jealous. I really want to build a coolshirt system for the hot autox/lapping days

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    • G
      G
      gilber33
      wrote on last edited by
      #703

      KaiserRolls said:

      Having AC makes me jealous. I really want to build a coolshirt system for the hot autox/lapping days 

      Wait to be jealous when it's completely working. lol. 

      I have to admit I am really excited to see all of these improvements coming together and the car more closely fitting the vision I had for it.

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      • B
        B
        Boris3
        wrote on last edited by
        #704

        KaiserRolls said:

        Having AC makes me jealous. I really want to build a coolshirt system for the hot autox/lapping days 

        DIY: I use a $40 Donjoy Iceman Cold therapy unit (cooler and built in pump) bought used off Craigslist in the race car. Cut off the electrical plug end, connect to toggle switch wired to my old cigarette lighter wiring. The Donjoy hose fittings plug right into the hoses of a regular Coolshirt. Fabbed a bracket and strap setup bolted to the passenger floor for the cooler. Total "system" out the door for less than $200 (biggest price is the shirt). Lasts for about 30-40 minutes on a 80-90 degree day due to the small size of the cooler. Plenty for sprint races, lapping, autox. Esp when you're stuck in grid, baking in a three-layer race suit while they clean up the mess some idiot made in the prior session.

        1990 325i racecar (ITS, former Spec E30); 2004 330i ZHP

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        • KaiserRollsK
          KaiserRollsK
          KaiserRolls
          wrote on last edited by
          #705

          Boris3 said:

          DIY: I use a $40 Donjoy Iceman Cold therapy unit (cooler and built in pump) bought used off Craigslist in the race car. Cut off the electrical plug end, connect to toggle switch wired to my old cigarette lighter wiring. The Donjoy hose fittings plug right into the hoses of a regular Coolshirt. Fabbed a bracket and strap setup bolted to the passenger floor for the cooler. Total "system" out the door for less than $200 (biggest price is the shirt). Lasts for about 30-40 minutes on a 80-90 degree day due to the small size of the cooler. Plenty for sprint races, lapping, autox. Esp when you're stuck in grid, baking in a three-layer race suit while they clean up the mess some idiot made in the prior session.   

          I have all of the links saved, just waiting for it to get hot out so I can justify it to myself haha

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            gilber33
            wrote on last edited by
            #706

            Got the gauges mocked up. Started the harnesses for them last night so I can get them in. I need gauges in to be able to put the interior back together. I’m not super thrilled with the fit. But it’s the only gauge bracket that doesn’t either eliminate the storage cubby, middle vents, or something on the dash. I’m going to run some high density foam along the lip under where the gauge bracket sits to conceal that gap. 

            11B2A528-8F8C-4ED4-8D97-A477D2EDD71B.jpeg

            DAC85F96-5EB3-4960-AFB9-E724A53C8343.jpeg

            I'm using relays that will be mounted behind the dash to control the switched power to the gauges and the switched power to the lights. I'll use the radio swicthed 12v for the trigger on the gauge relay and then a headlight wire for the trigger on the gauge light relay. Pulled power directly from the junction block in the engine bay. 

            With that said, anyone have a good place to tap a headlight wire of some type for the light relay? 

            Found this wiring diagram for the lights. Would I be correct in that the yellow/green wire from the switch would be the switched 12v wire going to the lights that I could tap into for the switch on the relay?

            image.png

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            • straight6pwrS
              straight6pwrS
              straight6pwr
              wrote on last edited by
              #707

              gilber33 said:

              With that said, anyone have a good place to tap a headlight wire of some type for the light relay? 

              if you're already at the back of the radio for the switched power, use the wire there for the switched dashboard lights. it is controlled by the headlight switch.

              i looked up the 89 325i in the ETM, and it suggests a white wire will be the "Lights on input" wire. Some e30s differ based on radio type, etc, but this should be easy to verify.

              e30Radio.jpg

              tracing that wire to the "Light switch details" it shows that it is controlled by the light switch and gets power in the "Park" lights position and "Head(lights)" lights position.

              e30LightSwitch.jpg

              Dan
              yajsYRL.jpg.e5f350b4dfe961d76ac8b32efce2e1a6.jpg

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              • G
                G
                gilber33
                wrote on last edited by
                #708

                straight6pwr said:

                if you're already at the back of the radio for the switched power, use the wire there for the switched dashboard lights. it is controlled by the headlight switch.

                Thank you! If I'm reading that correctly, will that white wire be part of the radio wire harness bundle?

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                • jc43089J
                  jc43089J
                  jc43089
                  wrote on last edited by
                  #709

                  Use the radio wire.  The wire you first identified is actually a switched ground for the relay so it will not work as you intend.

                  2/94 325i Sedan, Arctic Gray: UUC LTW FW, EVO 3 and DSSR, +.020 Maxsil pistons, ASC delete, Eibach shocks/springs, 16" contour reps 238k
                  3/93 325i Coupe, Schwarz 2, Sketchy stance action, ebay turbo, 300k
                  '89 325i Vert, Alpine White: 5spd swapped, sold.

                  '04 Toyota Sienna: 24V to 24V swap in progress

                  '05 Volvo V70R, 6spd.  200k
                  '85 Toyota LandCruiser: Lifted, gas hog. 205k
                  '99 Nissan Maxima: 5spd, Rusty but trusty winter beater. 252k RIP.

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                  • straight6pwrS
                    straight6pwrS
                    straight6pwr
                    wrote on last edited by
                    #710

                    gilber33 said:

                    Thank you! If I'm reading that correctly, will that white wire be part of the radio wire harness bundle? 

                    Yes, on the diagram you can see the black line for the wire just touches the box that represents the radio, instead of having an arrow and connector number (C216, for example). I believe it shares a small two pin connector with that adjacent solid yellow wire. (this is if you still have the factory radio)

                    alternatively, you may be able to utilize that GY/RD (gray/red) wire that splits off the harness and goes to position 1 of the C243 connector. it is labeled as "not used" which means the pin on the other half of the connector should be missing. you could either pull the pin from the connector and use it, or add a new pin/wire to the side that is missing.

                    this is what the C243 connector looks like:

                    e30C243.jpg

                    it will be upstream in the radio harness in the dashboard. it should be the only 8-pin connector in there, I think.

                    e30C243Location.jpg

                    Dan
                    yajsYRL.jpg.e5f350b4dfe961d76ac8b32efce2e1a6.jpg

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                    • G
                      G
                      gilber33
                      wrote on last edited by
                      #711

                      That is extremely helpful! Thank you for all of that information.

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                        G
                        gilber33
                        wrote on last edited by
                        #712

                        These gauges took way more work and time than I thought they would. Mostly because the bracket fit like garbage once the two screws on the back of it were tightened down.

                        In the end I had to get out the belt sander and shave one side down so it fit in the cubby. Out of the box it was maybe 1/16” too wide making the fit very poor. It would fit OK when it was loosely sitting in there, but once tightened down it would lift up towards the front. I basically bent the mounting tab down a bit so as it is tightened it pushes the front of the bracket down/forward. 

                        End result is satisfactory though. I would love to come up with a custom gauge bracket somehow that better matched the interior, but I wouldn’t know where to start. 

                        150DED70-B323-41C1-B61A-AF4FE6666359.jpeg

                        28430912-803C-4B17-8559-2EFB877991A8.jpeg

                        I finally got the replacement rear brake line piece. I have the new/correct AC hose in the car and now all of the AC lines are in with new o-rings. Wtih the rear brake lines done I'll be able to put the gas tank back in the car. Once the rear is done I'll move on to the front struts. 

                        Debating if I want to rebuild the axles while they are out. From the how-to's I've looked at they appear to be relatively straightforward and all new boots and grease is only $100 to do both axles.

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                        • G
                          G
                          gilber33
                          wrote on last edited by
                          #713

                          Didn’t realize that the area behind the rear “door” cards are completely bare metal. Took those out and put sound mat in there.

                          9F8458C1-568D-4B15-AD39-C103C3256645.jpeg

                          Where the gauge relay power and gauge harness comes through the firewall and the runs down to their respective locations. 
                           

                          FFB9C894-B1F8-40B3-B4DC-37219280372E.jpeg

                          87D39918-102E-4856-9A22-279627881A3F.jpeg

                          Also discovered that when the power was ran to my garage they ran 220. I asked them to wire the garage for 120v and always assumed they only brought that out to the garage. Cue the installation of 240v outlets. First thing I’m doing is putting in an electric heater. 
                           

                          68C63D09-4F12-4748-A484-F184986DBE61.jpeg

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                          • straight6pwrS
                            straight6pwrS
                            straight6pwr
                            wrote on last edited by
                            #714

                            bonus! wish my garage had better electric.

                            Dan
                            yajsYRL.jpg.e5f350b4dfe961d76ac8b32efce2e1a6.jpg

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                            • HipMFH
                              HipMFH
                              HipMF
                              wrote on last edited by
                              #715

                              gilber33 said:

                              Also discovered that when the power was ran to my garage they ran 220. I asked them to wire the garage for 120v and always assumed they only brought that out to the garage. Cue the installation of 240v outlets. First thing I’m doing is putting in an electric heater. 
                               

                              68C63D09-4F12-4748-A484-F184986DBE61.jpeg

                              Slightly confused what you mean here. 120v single-phase is actually two 120v legs 180 degrees out of phase, so measuring across the two hots give 240v. Measuring hot to neutral will give you 120v. 120v and 240v are both available from the same panel.

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                              • straight6pwrS
                                straight6pwrS
                                straight6pwr
                                wrote on last edited by
                                #716

                                HipMF said:

                                Slightly confused what you mean here. 120v single-phase is actually two 120v legs 180 degrees out of phase, so measuring across the two hots give 240v. Measuring hot to neutral will give you 120v. 120v and 240v are both available from the same panel.

                                i'd assume that he means that 240v was run from the main panel to the subpanel. (multiple hot wires on separate breakers, instead of just one)

                                Dan
                                yajsYRL.jpg.e5f350b4dfe961d76ac8b32efce2e1a6.jpg

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                                • HipMFH
                                  HipMFH
                                  HipMF
                                  wrote on last edited by
                                  #717

                                  straight6pwr said:

                                  i'd assume that he means that 240v was run from the main panel to the subpanel. (multiple hot wires instead of just one)

                                  Ah that makes sense. I don't think I've ever seen a breaker box that was designed to be powered off of just one leg. I'm pretty sure running all of the available phases to a sub panel is standard practice. It's a bit more efficient in terms of the amount of wire required because current being drawn from the opposing phases cancel each other out, reducing neutral current. ie 2 20 amp circuits only requires one 12ga neutral instead of 2.

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                                  • G
                                    G
                                    gilber33
                                    wrote on last edited by
                                    #718

                                    straight6pwr said:

                                    i'd assume that he means that 240v was run from the main panel to the subpanel. (multiple hot wires on separate breakers, instead of just one)

                                    This is correct. I meant that they ran a 220a service from the house to the garage's subpanel - two 120v legs to a 2-pole 100a breaker. 

                                    Menards has their heaters on sale. Planning on picking one up this week to install that. Roughly estimated that if I use it 3 times a week on its highest setting non-stop for a few hours at a time that it would cost about $30/mo. Which I didn't think is too bad. Beats the noise and smells generated by my current propane torpedo-heater.

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                                    • HipMFH
                                      HipMFH
                                      HipMF
                                      wrote on last edited by
                                      #719

                                      That will be nice. I have a kerosene torpedo heater, and it's handy to have around. It puts out a ton of heat which is nice, but like you said, it's noisy, smelly, and generally a hassle. Not to mention concerns over CO/CO2 when used indoors. Unvented heaters like that also put a ton of moisture in the air which can cause condensation and probably other moisture-related problems.

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                                      • G
                                        G
                                        gilber33
                                        wrote on last edited by
                                        #720

                                        HipMF said:

                                        Not to mention concerns over CO/CO2 when used indoors.

                                        That is very true. I have a CO alarm in the garage but needed to take the batteries out because it would go off after having the heater going for just a little while.

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                                        • GunMetalGreyG
                                          GunMetalGreyG
                                          GunMetalGrey
                                          wrote on last edited by
                                          #721

                                          gilber33 said:

                                          That is very true. I have a CO alarm in the garage but needed to take the batteries out because it would go off after having the heater going for just a little while. 

                                          Hahahaha, entirely defeating the point of the alarm. 
                                          Not saying I haven't done it, just amusing to read.

                                          ...

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