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  4. Tossed a different set of wheels on the 240 today...

Tossed a different set of wheels on the 240 today...

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  • The Full BananaT
    The Full BananaT
    The Full Banana
    wrote on last edited by
    #89

    Thanks! The coupe is a much nicer car. This was shipped over to WI from California about 8 years ago, and it has never seen snow. 100% rust free... which is quite the change from the wagon. 

    I'm excited to get going on this one. I love the 2 doors, and was really lucky to get my hands on this one.

    Tom - I have a few BMWs, an overworked Volvo 242, and now a YouTube channel called Drive, Revive, Tinker

    1 Reply Last reply
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    • KaiserRollsK
      KaiserRollsK
      KaiserRolls
      wrote on last edited by
      #90

      that coupe is sharp!!!

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      • The Full BananaT
        The Full BananaT
        The Full Banana
        wrote on last edited by
        #91

        progress? oh boy...

        IMG3648.jpg

        IMG3668.jpg

        IMG3669.jpg

        IMG3650.jpg

        Tom - I have a few BMWs, an overworked Volvo 242, and now a YouTube channel called Drive, Revive, Tinker

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        • Bassboy3313B
          Bassboy3313B
          Bassboy3313
          wrote on last edited by
          #92

          Wow! Looks like one hell of a project. Definitely keep us updated on this one. Looking good so far!

          CHECK OUT >>> RAGE DRIFT DESIGNS <<< FOR DECALS AND MORE!

          1 Reply Last reply
          0
          • YoungCRY
            YoungCRY
            YoungCR
            wrote on last edited by
            #93

            Tom are you going to swap the motor out of the wagon into the coupe?

            Chris Young
            BMWCCA #458972
            1986 528e/5  | 1994 530i/5 | 1995 540i/6 | 2013 X5 35d | 1998 C1500 Suburban | 1995 K2500 Suburban

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            • The Full BananaT
              The Full BananaT
              The Full Banana
              wrote on last edited by
              #94

              Bassboy3313 said:

              Wow! Looks like one hell of a project. Definitely keep us updated on this one. Looking good so far!

              I'll drop pictures in here from time to time, but here is the dedicated project thread on the volvo forum: http://forums.turbobricks.com/showthread.php?t=284730

              CYoung said:

              Tom are you going to swap the motor out of the wagon into the coupe?

              Yep! It'll get pretty much everything from the wagon. In a couple years I'd really like to put a worked over m50/52 in it and cram some air in it. Volvo redblocks are pretty capable little tractor motors that can provide a lot of fun at minimal expense, but I really love pretty much everything about the bmw inline 6s.

              Here are a few pictures:

              IMG3692.jpg

              IMG3740.jpg

              IMG3702.jpg

              IMG3737.jpg

              Tom - I have a few BMWs, an overworked Volvo 242, and now a YouTube channel called Drive, Revive, Tinker

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              • YoungCRY
                YoungCRY
                YoungCR
                wrote on last edited by
                #95

                The Full Banana said:

                IMG3737.jpg

                Stock removable core support? Jelly! I need to design one for the front end damage prone E28s  :mellow:

                Chris Young
                BMWCCA #458972
                1986 528e/5  | 1994 530i/5 | 1995 540i/6 | 2013 X5 35d | 1998 C1500 Suburban | 1995 K2500 Suburban

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                • The Full BananaT
                  The Full BananaT
                  The Full Banana
                  wrote on last edited by
                  #96

                  Yep! Some of the different years have a few spot welds to drill out, but on this car I just unbolted everything. 

                  More pictures. 50ft2 roll of Fat Mat Rattle Trap, and 100ft2 roll of Mass Loaded Vinyl showed up.

                  IMG3742.jpg

                  IMG3747.jpg

                  Got started on the passenger door. 

                  IMG3749.jpg

                  Tom - I have a few BMWs, an overworked Volvo 242, and now a YouTube channel called Drive, Revive, Tinker

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                  • EarlE
                    EarlE
                    Earl
                    wrote on last edited by
                    #97

                    Great progress Tom=)

                    museum sig 2earl.jpg

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                    • The Full BananaT
                      The Full BananaT
                      The Full Banana
                      wrote on last edited by
                      #98

                      More progress this weekend. Copied and pasted from my project thread.

                      Measured and cut out the strut tower opening to make room for camber plate adjustment. 

                      IMG3757.JPG

                      IMG3775.JPG

                      IMG3770.JPG

                      Finally wrapped up the prep and sprayed the engine bay with Spray Max 2K epoxy primer. For an aerosol can, this stuff is pretty great. 

                      IMG3788.JPG

                      IMG3785.JPG

                      IMG3806.JPG

                      Then I pulled the dash out of the wagon. This is in way worse condition than I realized. Not sure what I'll end up doing with this. 

                      IMG3826.JPG

                      IMG3824.JPG

                      I'll be using some of the blue interior trim from the wagon for this car, so I tried out Duplicolor interior paint. Seems to be pretty good.

                      IMG3836.JPG

                      Tom - I have a few BMWs, an overworked Volvo 242, and now a YouTube channel called Drive, Revive, Tinker

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                      • The Full BananaT
                        The Full BananaT
                        The Full Banana
                        wrote on last edited by
                        #99

                        Been working quite a bit on this, but not much to show for it. 

                        The engine bay is finally done, save for a little wax. 

                        IMG3969.jpg

                        Steering rack cleaned up

                        IMG3911.JPG

                        Dash stuff. I repaired the dash cover; just need to refinish it now. 

                        IMG3872.jpg

                        Tom - I have a few BMWs, an overworked Volvo 242, and now a YouTube channel called Drive, Revive, Tinker

                        1 Reply Last reply
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                        • 240sxguy2
                          240sxguy2
                          240sxguy
                          wrote on last edited by
                          #100

                          I had no idea you could get epoxy primer in a rattle can. That's good to know. Cool car!

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                          • The Full BananaT
                            The Full BananaT
                            The Full Banana
                            wrote on last edited by
                            #101

                            Just realized I haven't update this in a while. Here's a slew of pictures.

                            The bay.

                            IMG3995.JPG

                            Front control arms boxed, painted and undercoated.

                            IMG4004.JPG

                            17x8 BBS RC (<17lbs each)

                            IMG4018.JPG

                            Masking for paint after a lot of prep time.

                            IMG4063.JPG

                            Block freshly painted.

                            IMG4076.JPG

                            IMG4087.JPG

                            Flocked dash installed along with alllllllll the wiring and heater control stuff. 

                            IMG4170.JPG

                            More stuff tossed in. 

                            IMG4140.JPG

                            Someday, it'll be a real car. At least it has front suspension bolted up now. 

                            IMG4159.JPG

                            Unintentionally blinged-up alternator.

                            IMG4179.JPG

                            Getrag 265 swap parts: Bellhousing adapter plate, centering ring, shifter cage and linkage to fit 240 shifter location, driveshaft support bearing relocation bracket.

                            IMG4199.JPG

                            Getting more things together. Meticulously prepped the exhaust manifold and turbine housing, then painted them with 'Stove-Brite' (Old man trick for good HIGH heat paint. Volvo guys use this on turbine housings and say it holds up remarkably well. One guy has been using it for 30 years...)

                            photo2.jpg

                            photo.jpg

                            Phenolic intake manifold spacers to help abate some amount of heat transfer when I'm asking for all that the little baby TD04HL-16T turbo is worth. 

                            photo3.jpg

                            Tom - I have a few BMWs, an overworked Volvo 242, and now a YouTube channel called Drive, Revive, Tinker

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                            • YoungCRY
                              YoungCRY
                              YoungCR
                              wrote on last edited by
                              #102

                              Everything looks great!

                              Chris Young
                              BMWCCA #458972
                              1986 528e/5  | 1994 530i/5 | 1995 540i/6 | 2013 X5 35d | 1998 C1500 Suburban | 1995 K2500 Suburban

                              1 Reply Last reply
                              0
                              • m42b32M
                                m42b32M
                                m42b32
                                wrote on last edited by
                                #103

                                So awesome, love the build!

                                1991 318is, 1991 318i, 2022 Bronco

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                                0
                                • B
                                  B
                                  B C
                                  wrote on last edited by
                                  #104

                                  VERY nice!

                                  1 Reply Last reply
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                                  • Bassboy3313B
                                    Bassboy3313B
                                    Bassboy3313
                                    wrote on last edited by
                                    #105

                                    Sweet deal man! Nice work!

                                    CHECK OUT >>> RAGE DRIFT DESIGNS <<< FOR DECALS AND MORE!

                                    1 Reply Last reply
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                                    • patsbimmer1P
                                      patsbimmer1P
                                      patsbimmer1
                                      wrote on last edited by
                                      #106

                                      I was just wondering what had happened with this car recently!  I love the old volvos!  Nice build!

                                      2011 e90 M3 - DCT, Borla exhaust, BMW Performance Black Grille, ECS Painted Corners, Ziza Angel Eyes

                                      07 335i Stella - sport package, BMS DCI, zhp knob, TMS cf parking brake lever, VRSF downpipes, MHD tune, H&R race springs, other stuff *SOLD*

                                      97 328i Lola - sport package, m50 intake manifold, m50 manifold.com install kit, custom CAI, K&N filter, Borla exhaust, FK silverline coilovers, 25.5mm front sway bar, Powerflex front sway bushings, Turner Radiator, fan delete *sold*
                                      95 325is *sold*
                                      93 nissan 240sx KA-T *sold*

                                      BMWCCA #473306

                                      Instagram @patsbimmer1

                                      AKA- HALLWAY PAT

                                      "burnouts bring babes and babes dont have time for bushings" - Kaiser Rolls

                                      1 Reply Last reply
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                                      • EarlE
                                        EarlE
                                        Earl
                                        wrote on last edited by
                                        #107

                                        Looks like you are doing all the right things Tom. Keep it up=)

                                        museum sig 2earl.jpg

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                                        • The Full BananaT
                                          The Full BananaT
                                          The Full Banana
                                          wrote on last edited by
                                          #108

                                          Thanks guys! It's been a lot of fun so far, and there are more neat things on the horizon. Cayenne 6-pots are spendy...

                                          Tom - I have a few BMWs, an overworked Volvo 242, and now a YouTube channel called Drive, Revive, Tinker

                                          1 Reply Last reply
                                          0

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