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  4. SCHLEPN | The E39 540itA Story

SCHLEPN | The E39 540itA Story

Scheduled Pinned Locked Moved Members BMWs
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  • DrLeadFootD
    DrLeadFootD
    DrLeadFoot
    wrote on last edited by
    #14

    It smelled liked mold, air suspension was deflating overnight, alignment was way off and tires were bad. Made it to Syracuse no problem.  Windows down the majority of the way.  The smell was BAD.

    Stayed in this sweet late 1800s airbnb. 

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         @DrLeadFoot

    1 Reply Last reply
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    • DrLeadFootD
      DrLeadFootD
      DrLeadFoot
      wrote on last edited by
      #15

      Made it home 6-23-18!  Air suspension was still leaking. 

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           @DrLeadFoot

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      • DrLeadFootD
        DrLeadFootD
        DrLeadFoot
        wrote on last edited by
        #16

        Got it on the lift after I got it home. Rear main seal was leaking, rear lower ball joint was half out, some weird catch can was hooked up and all the window seals were leaking.  Smelled so nasty.

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             @DrLeadFoot

        1 Reply Last reply
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        • DrLeadFootD
          DrLeadFootD
          DrLeadFoot
          wrote on last edited by
          #17

          Operation de-mold!  Gallons of vinegar and scrubbing. 

          Trans pulled, rear main seal and the other two rear seals replaced. 

          New fuel purge valve. 

          Popped in 72mm E60 hubs/bearings to dump the 74mm e39 hubs.

          New Guibo and CSB new OEM BMW.

          Rebuilt the stater while in was in there.

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               @DrLeadFoot

          1 Reply Last reply
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          • DrLeadFootD
            DrLeadFootD
            DrLeadFoot
            wrote on last edited by
            #18

            New trans fluid and filter.  Redline ATF.

            19" apex arc-8 et22 275 rears.

            Rear sway bar links and bushings. 

            New OEM BMW passenger side air bag and both expansion tanks.

            KW coilovers and rear adjustable links & KW rear shocks.

            Rear drivers side lower ball joint.

            New diff output seals.

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                 @DrLeadFoot

            1 Reply Last reply
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            • DrLeadFootD
              DrLeadFootD
              DrLeadFoot
              wrote on last edited by
              #19

              Looking good!

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                   @DrLeadFoot

              1 Reply Last reply
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              • DrLeadFootD
                DrLeadFootD
                DrLeadFoot
                wrote on last edited by
                #20

                New inner door seals.

                Patched in new brake lines.  New ATE brake fluid and braided brake lines.

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                     @DrLeadFoot

                1 Reply Last reply
                0
                • DrLeadFootD
                  DrLeadFootD
                  DrLeadFoot
                  wrote on last edited by
                  #21

                  The car didn't come with rear shades but I found some shade door cards but had to new new OEM shades as the ones with the doors were ripped.

                  Started switching all the chrome window trim, inside & out to the black sport trim. With new interior & exterior weather stripping as well.

                  Air suspension troubleshooting headaches engaged. Had to get a new pump.  New pump was leaking so got a new, new pump.

                  New, used, front drives window regulator. 

                  Replaces some old hose clamps with the crimp style.  Got the winter tires/wheels ready to go. 

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                       @DrLeadFoot

                  1 Reply Last reply
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                  • DrLeadFootD
                    DrLeadFootD
                    DrLeadFoot
                    wrote on last edited by
                    #22

                    New headlight lenses. 

                    Tailgate is rough.  Might try to buy a new one.

                    Scraped, primed and painted a bunch of rust.

                    New taillight seals.

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                         @DrLeadFoot

                    1 Reply Last reply
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                    • DrLeadFootD
                      DrLeadFootD
                      DrLeadFoot
                      wrote on last edited by
                      #23

                      Crank case vent was making a horn noise.  Dug into it and found a bunch of sketchy stuff from a PO.  They tried to bypass the CCV and run it through the weird catch can I posted about earlier. One hose for that catch can was being pinched by the intake manifold. So weird.

                      Glad I was able to get into the top of the motor to replace all the brittle things.

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                           @DrLeadFoot

                      1 Reply Last reply
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                      • YoungCRY
                        YoungCRY
                        YoungCR
                        wrote on last edited by
                        #24

                        Glad you replaced the torx bolts on the intake manifolds, I've had a few of those strip and they suck to cut out.

                        Man what is up with the tailgates on these cars, yours looked perfect. Is there just no primer inside them?

                        Chris Young
                        BMWCCA #458972
                        1986 528e/5  | 1994 530i/5 | 1995 540i/6 | 2013 X5 35d | 1998 C1500 Suburban | 1995 K2500 Suburban

                        1 Reply Last reply
                        1
                        • suspencefulS
                          suspencefulS
                          suspenceful
                          wrote on last edited by
                          #25

                          Awesome job bringing it back up to par. Looks like an awesome car now!

                          🎬 YouTube channel (60K+ subs): youtube.com/jakespence135
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                          1 Reply Last reply
                          1
                          • JdesignJ
                            JdesignJ
                            Jdesign
                            wrote on last edited by
                            #26

                            Nice Updates! Looks like you spent some time going through this thing. What the hell is that blue condom looking thing in a few of the last pictures?

                            Also, I want to see more "final" photos. Lets see the interior all put together and shinned up after that intense deep cleaning! Looks like you did a great job!

                            SumBunny.jpg

                            https://www.instagram.com/_jdesigner_/                                          http://nevertoolow.tumblr.com/

                            🥳SOLD BMW E24 633CSI - BMW M30B32                                          🧪SOLD HCH  ES9 - 1.3 LDA
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                            1 Reply Last reply
                            1
                            • DrLeadFootD
                              DrLeadFootD
                              DrLeadFoot
                              wrote on last edited by
                              #27

                              Jdesign said:

                              Nice Updates! Looks like you spent some time going through this thing. What the hell is that blue condom looking thing in a few of the last pictures?

                              Also, I want to see more "final" photos. Lets see the interior all put together and shinned up after that intense deep cleaning! Looks like you did a great job!

                                It was under the knife for about 3-4 months of hitting it hard.  Now just working out the smaller bugs from daily driving it but I think I'm almost to being 100%.  Sunroof rattle is next up. That condom thing was ziptied on there to block that hole.  So weird.  I'll get more final pics.  Thanks!! 

                              suspenceful said:

                              Awesome job bringing it back up to par. Looks like an awesome car now!

                              Thank you!

                              YoungCR said:

                              Glad you replaced the torx bolts on the intake manifolds, I've had a few of those strip and they suck to cut out.

                              Man what is up with the tailgates on these cars, yours looked perfect. Is there just no primer inside them? 

                              Thanks!  I wish they did a fiberglass tailgate like the  XJ Jeeps did.  Lighter and it doesn't rust!  Blunttech just quoted me $1650ish for a new tailgate.  It might be worth it!

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                                   @DrLeadFoot

                              1 Reply Last reply
                              1
                              • straight6pwrS
                                straight6pwrS
                                straight6pwr
                                wrote on last edited by
                                #28

                                DrLeadFoot said:

                                Thanks!  I wish they did a fiberglass tailgate like the  XJ Jeeps did.  Lighter and it doesn't rust!  Blunttech just quoted me $1650ish for a new tailgate.  It might be worth it!  

                                BMW's first attempt at a tailgate on the e34 is an abomination. it seems their 2nd attempt isn't much better. why do i feel like those silly germans tried to engineer it from square one instead of studying some proven designs and learning a thing or two?

                                Dan
                                yajsYRL.jpg.e5f350b4dfe961d76ac8b32efce2e1a6.jpg

                                1 Reply Last reply
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                                • ChrisOC
                                  ChrisOC
                                  ChrisO
                                  wrote on last edited by
                                  #29

                                  damn you got a lot done in 10 days, lookin good with the 19” arc8’s

                                  edit: I see you brought it home in June now, still lookin good!

                                  1 Reply Last reply
                                  1
                                  • DrLeadFootD
                                    DrLeadFootD
                                    DrLeadFoot
                                    wrote on last edited by
                                    #30

                                    ChrisO said:

                                    damn you got a lot done in 10 days, lookin good with the 19” arc8’s

                                    edit: I see you brought it home in June now, still lookin good!

                                    Thanks!!  With real estate being busy I am delegating work to a friend/Master BMW Tech so I can't take all the credit but I am back seat driving the process as much as I can.  🤣

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                                         @DrLeadFoot

                                    1 Reply Last reply
                                    0
                                    • DrLeadFootD
                                      DrLeadFootD
                                      DrLeadFoot
                                      wrote on last edited by
                                      #31

                                      My favorite part! 

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                                           @DrLeadFoot

                                      1 Reply Last reply
                                      3
                                      • DrLeadFootD
                                        DrLeadFootD
                                        DrLeadFoot
                                        wrote on last edited by
                                        #32

                                        Welp...

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                                             @DrLeadFoot

                                        1 Reply Last reply
                                        1
                                        • JdesignJ
                                          JdesignJ
                                          Jdesign
                                          wrote on last edited by
                                          #33

                                          oh. fun.

                                          SumBunny.jpg

                                          https://www.instagram.com/_jdesigner_/                                          http://nevertoolow.tumblr.com/

                                          🥳SOLD BMW E24 633CSI - BMW M30B32                                          🧪SOLD HCH  ES9 - 1.3 LDA
                                          👽BMW E30 325IC - Toyota 1JZ-GTE                                                     ⏰ HONDA EF9 CIVIC SI - JDM B18C5
                                          ☠️BMW E36 318i - Ford 5.0 FE302                                                         🚴‍♂️ GT-Labomba - 26x2.75 Freeride
                                          🤹‍♀️SOLD BMW E36/7 Z3 - BMW M54B25                                                🧓SOLD BMW E10 2002 - BMW M10M05

                                          1 Reply Last reply
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