Skip to content
  • Categories
  • Recent
  • Tags
  • Popular
  • Users
  • Groups
Skins
  • Light
  • Brite
  • Cerulean
  • Cosmo
  • Flatly
  • Journal
  • Litera
  • Lumen
  • Lux
  • Materia
  • Minty
  • Morph
  • Pulse
  • Sandstone
  • Simplex
  • Sketchy
  • Spacelab
  • United
  • Yeti
  • Zephyr
  • Dark
  • Cyborg
  • Darkly
  • Quartz
  • Slate
  • Solar
  • Superhero
  • Vapor

  • Default (No Skin)
  • No Skin
Collapse
WIBIMMERS logo

WIBIMMERS

  1. Home
  2. General Discussion
  3. Members BMWs
  4. SCHLEPN | The E39 540itA Story

SCHLEPN | The E39 540itA Story

Scheduled Pinned Locked Moved Members BMWs
214 Posts 17 Posters 0 Views 1 Watching
  • Oldest to Newest
  • Newest to Oldest
  • Most Votes
Reply
  • Reply as topic
Log in to reply
This topic has been deleted. Only users with topic management privileges can see it.
  • DrLeadFootD
    DrLeadFootD
    DrLeadFoot
    wrote on last edited by
    #13

    Let's jump to the beginning! 

    I was all over the internet for a couple months searching for e39 wagon.  I6 or V8 just clean.  I found this 540it for $3700 in New Hampshire that the seller just did the timing chain & guides. I booked a plane ticket and let the older seller know in was coming and had cash.  He didn't believe that someone would fly halfway across the country for this wagon.  Some pics of his garage and first pics of the wagon after the drive to Syracuse, NY:

    Screenshot20190104-195607Gallery.jpg

    Screenshot20190104-195537Gallery.jpg

    Screenshot20190104-195543Gallery.jpg

    Screenshot20190104-195532Gallery.jpg

    Screenshot20190104-195612Gallery.jpg

    15924991875a64c599885m.jpg

         @DrLeadFoot

    1 Reply Last reply
    2
    • DrLeadFootD
      DrLeadFootD
      DrLeadFoot
      wrote on last edited by
      #14

      It smelled liked mold, air suspension was deflating overnight, alignment was way off and tires were bad. Made it to Syracuse no problem.  Windows down the majority of the way.  The smell was BAD.

      Stayed in this sweet late 1800s airbnb. 

      20180622204655.jpg

      20180622202918.jpg

      20180622204638.jpg

      20180622202804.jpg

      20180622202751.jpg

      20180622204555.jpg

      20180622203336.jpg

      20180622203205.jpg

      20180622202920.jpg

      15924991875a64c599885m.jpg

           @DrLeadFoot

      1 Reply Last reply
      1
      • DrLeadFootD
        DrLeadFootD
        DrLeadFoot
        wrote on last edited by
        #15

        Made it home 6-23-18!  Air suspension was still leaking. 

        20180623130639.jpg

        20180623155704.jpg

        20180628062435.jpg

        15924991875a64c599885m.jpg

             @DrLeadFoot

        1 Reply Last reply
        2
        • DrLeadFootD
          DrLeadFootD
          DrLeadFoot
          wrote on last edited by
          #16

          Got it on the lift after I got it home. Rear main seal was leaking, rear lower ball joint was half out, some weird catch can was hooked up and all the window seals were leaking.  Smelled so nasty.

          28186.jpeg

          28193.jpeg

          28171.jpeg

          28197.jpeg

          15924991875a64c599885m.jpg

               @DrLeadFoot

          1 Reply Last reply
          0
          • DrLeadFootD
            DrLeadFootD
            DrLeadFoot
            wrote on last edited by
            #17

            Operation de-mold!  Gallons of vinegar and scrubbing. 

            Trans pulled, rear main seal and the other two rear seals replaced. 

            New fuel purge valve. 

            Popped in 72mm E60 hubs/bearings to dump the 74mm e39 hubs.

            New Guibo and CSB new OEM BMW.

            Rebuilt the stater while in was in there.

            35353.jpeg

            33633.jpeg

            34710.jpeg

            34695.jpeg

            34697.jpeg

            34694.jpeg

            35599.jpeg

            34696.jpeg

            32655.jpeg

            34674.jpeg

            35492.jpeg

            35605.jpeg

            34715.jpeg

            15924991875a64c599885m.jpg

                 @DrLeadFoot

            1 Reply Last reply
            2
            • DrLeadFootD
              DrLeadFootD
              DrLeadFoot
              wrote on last edited by
              #18

              New trans fluid and filter.  Redline ATF.

              19" apex arc-8 et22 275 rears.

              Rear sway bar links and bushings. 

              New OEM BMW passenger side air bag and both expansion tanks.

              KW coilovers and rear adjustable links & KW rear shocks.

              Rear drivers side lower ball joint.

              New diff output seals.

              36592.jpeg

              36323.jpeg

              36326.jpeg

              36238.jpeg

              35639.jpeg

              36320.jpeg

              37411.jpeg

              36830.jpeg

              37491.jpeg

              36327.jpeg

              37490.jpeg

              36827.jpeg

              15924991875a64c599885m.jpg

                   @DrLeadFoot

              1 Reply Last reply
              0
              • DrLeadFootD
                DrLeadFootD
                DrLeadFoot
                wrote on last edited by
                #19

                Looking good!

                37494.jpeg

                15924991875a64c599885m.jpg

                     @DrLeadFoot

                1 Reply Last reply
                1
                • DrLeadFootD
                  DrLeadFootD
                  DrLeadFoot
                  wrote on last edited by
                  #20

                  New inner door seals.

                  Patched in new brake lines.  New ATE brake fluid and braided brake lines.

                  39134.jpeg

                  38744.jpeg

                  38771.jpeg

                  15924991875a64c599885m.jpg

                       @DrLeadFoot

                  1 Reply Last reply
                  0
                  • DrLeadFootD
                    DrLeadFootD
                    DrLeadFoot
                    wrote on last edited by
                    #21

                    The car didn't come with rear shades but I found some shade door cards but had to new new OEM shades as the ones with the doors were ripped.

                    Started switching all the chrome window trim, inside & out to the black sport trim. With new interior & exterior weather stripping as well.

                    Air suspension troubleshooting headaches engaged. Had to get a new pump.  New pump was leaking so got a new, new pump.

                    New, used, front drives window regulator. 

                    Replaces some old hose clamps with the crimp style.  Got the winter tires/wheels ready to go. 

                    47196.jpeg

                    40723.jpeg

                    43669.jpeg

                    41443.jpeg

                    41445.jpeg

                    43668.jpeg

                    45682.jpeg

                    41580.jpeg

                    45781.jpeg

                    41640.jpeg

                    40247.jpeg

                    40248.jpeg

                    45782.jpeg

                    47293.jpeg

                    45790.jpeg

                    15924991875a64c599885m.jpg

                         @DrLeadFoot

                    1 Reply Last reply
                    1
                    • DrLeadFootD
                      DrLeadFootD
                      DrLeadFoot
                      wrote on last edited by
                      #22

                      New headlight lenses. 

                      Tailgate is rough.  Might try to buy a new one.

                      Scraped, primed and painted a bunch of rust.

                      New taillight seals.

                      48555.jpeg

                      48457.jpeg

                      48557.jpeg

                      48456.jpeg

                      48455.jpeg

                      48556.jpeg

                      48443.jpeg

                      48550.jpeg

                      48452.jpeg

                      48467.jpeg

                      48454.jpeg

                      48554.jpeg

                      48552.jpeg

                      48444.jpeg

                      48463.jpeg

                      50006.jpeg

                      48462.jpeg

                      49416.jpeg

                      48448.jpeg

                      48466.jpeg

                      48447.jpeg

                      48465.jpeg

                      15924991875a64c599885m.jpg

                           @DrLeadFoot

                      1 Reply Last reply
                      1
                      • DrLeadFootD
                        DrLeadFootD
                        DrLeadFoot
                        wrote on last edited by
                        #23

                        Crank case vent was making a horn noise.  Dug into it and found a bunch of sketchy stuff from a PO.  They tried to bypass the CCV and run it through the weird catch can I posted about earlier. One hose for that catch can was being pinched by the intake manifold. So weird.

                        Glad I was able to get into the top of the motor to replace all the brittle things.

                        52896.jpeg

                        52617.jpeg

                        52895.jpeg

                        52616.jpeg

                        52899.jpeg

                        52707.jpeg

                        52897.jpeg

                        52620.jpeg

                        52894.jpeg

                        52893.jpeg

                        52614.jpeg

                        52712.jpeg

                        52615.jpeg

                        52613.jpeg

                        53179.jpeg

                        52709.jpeg

                        52902.jpeg

                        52708.jpeg

                        52711.jpeg

                        53699.jpeg

                        52611.jpeg

                        53181.jpeg

                        52710.jpeg

                        52607.jpeg

                        15924991875a64c599885m.jpg

                             @DrLeadFoot

                        1 Reply Last reply
                        2
                        • YoungCRY
                          YoungCRY
                          YoungCR
                          wrote on last edited by
                          #24

                          Glad you replaced the torx bolts on the intake manifolds, I've had a few of those strip and they suck to cut out.

                          Man what is up with the tailgates on these cars, yours looked perfect. Is there just no primer inside them?

                          Chris Young
                          BMWCCA #458972
                          1986 528e/5  | 1994 530i/5 | 1995 540i/6 | 2013 X5 35d | 1998 C1500 Suburban | 1995 K2500 Suburban

                          1 Reply Last reply
                          1
                          • suspencefulS
                            suspencefulS
                            suspenceful
                            wrote on last edited by
                            #25

                            Awesome job bringing it back up to par. Looks like an awesome car now!

                            🎬 YouTube channel (60K+ subs): youtube.com/jakespence135
                            📷 Follow me on Instagram: instagram.com/jakespence
                            🏁 Shop BMW merchandise: bimmerstreet.com

                            1 Reply Last reply
                            1
                            • JdesignJ
                              JdesignJ
                              Jdesign
                              wrote on last edited by
                              #26

                              Nice Updates! Looks like you spent some time going through this thing. What the hell is that blue condom looking thing in a few of the last pictures?

                              Also, I want to see more "final" photos. Lets see the interior all put together and shinned up after that intense deep cleaning! Looks like you did a great job!

                              SumBunny.jpg

                              https://www.instagram.com/_jdesigner_/                                          http://nevertoolow.tumblr.com/

                              🥳SOLD BMW E24 633CSI - BMW M30B32                                          🧪SOLD HCH  ES9 - 1.3 LDA
                              👽BMW E30 325IC - Toyota 1JZ-GTE                                                     ⏰ HONDA EF9 CIVIC SI - JDM B18C5
                              ☠️BMW E36 318i - Ford 5.0 FE302                                                         🚴‍♂️ GT-Labomba - 26x2.75 Freeride
                              🤹‍♀️SOLD BMW E36/7 Z3 - BMW M54B25                                                🧓SOLD BMW E10 2002 - BMW M10M05

                              1 Reply Last reply
                              1
                              • DrLeadFootD
                                DrLeadFootD
                                DrLeadFoot
                                wrote on last edited by
                                #27

                                Jdesign said:

                                Nice Updates! Looks like you spent some time going through this thing. What the hell is that blue condom looking thing in a few of the last pictures?

                                Also, I want to see more "final" photos. Lets see the interior all put together and shinned up after that intense deep cleaning! Looks like you did a great job!

                                  It was under the knife for about 3-4 months of hitting it hard.  Now just working out the smaller bugs from daily driving it but I think I'm almost to being 100%.  Sunroof rattle is next up. That condom thing was ziptied on there to block that hole.  So weird.  I'll get more final pics.  Thanks!! 

                                suspenceful said:

                                Awesome job bringing it back up to par. Looks like an awesome car now!

                                Thank you!

                                YoungCR said:

                                Glad you replaced the torx bolts on the intake manifolds, I've had a few of those strip and they suck to cut out.

                                Man what is up with the tailgates on these cars, yours looked perfect. Is there just no primer inside them? 

                                Thanks!  I wish they did a fiberglass tailgate like the  XJ Jeeps did.  Lighter and it doesn't rust!  Blunttech just quoted me $1650ish for a new tailgate.  It might be worth it!

                                15924991875a64c599885m.jpg

                                     @DrLeadFoot

                                1 Reply Last reply
                                1
                                • straight6pwrS
                                  straight6pwrS
                                  straight6pwr
                                  wrote on last edited by
                                  #28

                                  DrLeadFoot said:

                                  Thanks!  I wish they did a fiberglass tailgate like the  XJ Jeeps did.  Lighter and it doesn't rust!  Blunttech just quoted me $1650ish for a new tailgate.  It might be worth it!  

                                  BMW's first attempt at a tailgate on the e34 is an abomination. it seems their 2nd attempt isn't much better. why do i feel like those silly germans tried to engineer it from square one instead of studying some proven designs and learning a thing or two?

                                  Dan
                                  yajsYRL.jpg.e5f350b4dfe961d76ac8b32efce2e1a6.jpg

                                  1 Reply Last reply
                                  1
                                  • ChrisOC
                                    ChrisOC
                                    ChrisO
                                    wrote on last edited by
                                    #29

                                    damn you got a lot done in 10 days, lookin good with the 19” arc8’s

                                    edit: I see you brought it home in June now, still lookin good!

                                    1 Reply Last reply
                                    1
                                    • DrLeadFootD
                                      DrLeadFootD
                                      DrLeadFoot
                                      wrote on last edited by
                                      #30

                                      ChrisO said:

                                      damn you got a lot done in 10 days, lookin good with the 19” arc8’s

                                      edit: I see you brought it home in June now, still lookin good!

                                      Thanks!!  With real estate being busy I am delegating work to a friend/Master BMW Tech so I can't take all the credit but I am back seat driving the process as much as I can.  🤣

                                      15924991875a64c599885m.jpg

                                           @DrLeadFoot

                                      1 Reply Last reply
                                      0
                                      • DrLeadFootD
                                        DrLeadFootD
                                        DrLeadFoot
                                        wrote on last edited by
                                        #31

                                        My favorite part! 

                                        20181126152047.jpg

                                        15924991875a64c599885m.jpg

                                             @DrLeadFoot

                                        1 Reply Last reply
                                        3
                                        • DrLeadFootD
                                          DrLeadFootD
                                          DrLeadFoot
                                          wrote on last edited by
                                          #32

                                          Welp...

                                          Screenshot20190114-201108Gmail.jpg

                                          15924991875a64c599885m.jpg

                                               @DrLeadFoot

                                          1 Reply Last reply
                                          1

                                          Hello! It looks like you're interested in this conversation, but you don't have an account yet.

                                          Getting fed up of having to scroll through the same posts each visit? When you register for an account, you'll always come back to exactly where you were before, and choose to be notified of new replies (either via email, or push notification). You'll also be able to save bookmarks and upvote posts to show your appreciation to other community members.

                                          With your input, this post could be even better 💗

                                          Register Login
                                          Reply
                                          • Reply as topic
                                          Log in to reply
                                          • Oldest to Newest
                                          • Newest to Oldest
                                          • Most Votes


                                          • Login

                                          • Don't have an account? Register

                                          • Login or register to search.
                                          Powered by NodeBB Contributors
                                          • First post
                                            Last post
                                          0
                                          • Categories
                                          • Recent
                                          • Tags
                                          • Popular
                                          • Users
                                          • Groups