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  • EarlE
    EarlE
    Earl
    wrote on last edited by
    #85

    The thing that will get that off is heat, penetrating oil, and an impact. You may have to run the nut on and then off a few times to get it to go. The other side with the stuck nut needs heat and you need a lot bigger hammer lol

    museum sig 2earl.jpg

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    • jc43089J
      jc43089J
      jc43089
      wrote on last edited by
      #86

      FYI on the cruise control, are you removing it or what?  The cable doesn't go through the firewall, it loops near the fusebox and goes go the throttle body.  Unless you are talking about something else?

      Or is the e30 cruise control totally different?  Maybe don't pay attention to me ;)

      2/94 325i Sedan, Arctic Gray: UUC LTW FW, EVO 3 and DSSR, +.020 Maxsil pistons, ASC delete, Eibach shocks/springs, 16" contour reps 238k
      3/93 325i Coupe, Schwarz 2, Sketchy stance action, ebay turbo, 300k
      '89 325i Vert, Alpine White: 5spd swapped, sold.

      '04 Toyota Sienna: 24V to 24V swap in progress

      '05 Volvo V70R, 6spd.  200k
      '85 Toyota LandCruiser: Lifted, gas hog. 205k
      '99 Nissan Maxima: 5spd, Rusty but trusty winter beater. 252k RIP.

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      • SteelBlueS
        SteelBlueS
        SteelBlue
        wrote on last edited by
        #87

        jc43089 said:

        FYI on the cruise control, are you removing it or what?  The cable doesn't go through the firewall, it loops near the fusebox and goes go the throttle body.  Unless you are talking about something else?

        Or is the e30 cruise control totally different?  Maybe don't pay attention to me ;)

        I am removing the cruise control. Maybe I saw the other half of the cable that went into the cable. I will double check, but running along the line it looked liked it went right into the car through the fire wall.

        Earl said:

        The thing that will get that off is heat, penetrating oil, and an impact. You may have to run the nut on and then off a few times to get it to go. The other side with the stuck nut needs heat and you need a lot bigger hammer lol

        I'll give this a go. Didn't try going back and forth with the nut. Was going to use heat, but my torch was at the storage unit across town when I used it do remove the drive shaft.

        Wanted to save the control arms, so I'm assuming smashing the top of the stud with a big hammer will probably ruin those lol

        Boris3 said:

        This if you're just replacing the full control arm anyway.

        The Harbor Freight ball joint separator works on the outer instead of the fork if you want to save the boot. 

        Re stuck nut: The jack under the ball joint trick works to stop the spinning but it takes a lot of pressure. Jack it up until it stops spinning (it might lift the car a bit). If the nut is rusted on solid then penetrant/heat and if that fails cut it off.

        Would like to save the control arms as the boots all look in good shape still. I had the car lifted off the jack stands with this trick, but wasn't able to apply any heat as I did not have my torch. I will give this method a try.

        Thank you for the help gentlemen.

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        • straight6pwrS
          straight6pwrS
          straight6pwr
          wrote on last edited by
          #88

          stuck nut: you don't want to reuse that nut, so you could just cut it off with a dremel

          stuck spindle: heat up the steering knuckle around the spindle, then strike the knuckle (not the spindle/threads) with a bfh.

          secondly, if you are ditching your cruise control, can I have it?

          Dan
          yajsYRL.jpg.e5f350b4dfe961d76ac8b32efce2e1a6.jpg

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          • P_RoloffP
            P_RoloffP
            P_Roloff
            wrote on last edited by
            #89

            There’s two things coming off of an e30 cruise control actuator, the cable itself that runs to the throttle body, and the wiring which runs through the firewall as you said. It has its own hole in the firewall, so all you have to do is disconnect the plug underneath the kick panel, shove the grommet back through, disconnect the cable at the throttle body, unbolt the actuator and you’re set!

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            0
            • EarlE
              EarlE
              Earl
              wrote on last edited by
              #90

              Don't hit the stud with the hammer. You hit the knuckle hard and rapidly to free up the corrosion and allow it to drop out as it is wedged in because of the taper.

              museum sig 2earl.jpg

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              • JdesignJ
                JdesignJ
                Jdesign
                wrote on last edited by
                #91

                Earl said:

                Don't hit the stud with the hammer. You hit the knuckle hard and rapidly to free up the corrosion and allow it to drop out as it is wedged in because of the taper.

                This. ^^^

                SteelBlue said:

                I'll give this a go. Didn't try going back and forth with the nut. Was going to use heat, but my torch was at the storage unit across town when I used it do remove the drive shaft.

                Wanted to save the control arms, so I'm assuming smashing the top of the stud with a big hammer will probably ruin those lol

                Would like to save the control arms as the boots all look in good shape still. I had the car lifted off the jack stands with this trick, but wasn't able to apply any heat as I did not have my torch. I will give this method a try.

                Thank you for the help gentlemen.

                Judging by the rust around that stud, you WONT get this off without heat. There is also no way you will get this off without ruining the boot, ball joint, or both. You can buy replacement boots from the auto parts store. I got Energy suspension ones for roughly $10 for the pair I believe and the part number is in my build thread somewhere. They are much better than the oem ones.

                SumBunny.jpg

                https://www.instagram.com/_jdesigner_/                                          http://nevertoolow.tumblr.com/

                🥳SOLD BMW E24 633CSI - BMW M30B32                                          🧪SOLD HCH  ES9 - 1.3 LDA
                👽BMW E30 325IC - Toyota 1JZ-GTE                                                     ⏰ HONDA EF9 CIVIC SI - JDM B18C5
                ☠️BMW E36 318i - Ford 5.0 FE302                                                         🚴‍♂️ GT-Labomba - 26x2.75 Freeride
                🤹‍♀️SOLD BMW E36/7 Z3 - BMW M54B25                                                🧓SOLD BMW E10 2002 - BMW M10M05

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                • SteelBlueS
                  SteelBlueS
                  SteelBlue
                  wrote on last edited by
                  #92

                  straight6pwr said:

                  stuck nut: you don't want to reuse that nut, so you could just cut it off with a dremel

                  stuck spindle: heat up the steering knuckle around the spindle, then strike the knuckle (not the spindle/threads) with a bfh.

                  secondly, if you are ditching your cruise control, can I have it?

                  Will give this a try after work. Otherwise, after looking at complete control assemblies I might just buy two new ones.

                  I'll message you about the CC

                  P_Roloff said:

                  There’s two things coming off of an e30 cruise control actuator, the cable itself that runs to the throttle body, and the wiring which runs through the firewall as you said. It has its own hole in the firewall, so all you have to do is disconnect the plug underneath the kick panel, shove the grommet back through, disconnect the cable at the throttle body, unbolt the actuator and you’re set!

                  Will do, thank you.

                  Earl said:

                  Don't hit the stud with the hammer. You hit the knuckle hard and rapidly to free up the corrosion and allow it to drop out as it is wedged in because of the taper.

                  Will give this a try.

                  Jdesign said:

                  This. ^^^

                  Judging by the rust around that stud, you WONT get this off without heat. There is also no way you will get this off without ruining the boot, ball joint, or both. You can buy replacement boots from the auto parts store. I got Energy suspension ones for roughly $10 for the pair I believe and the part number is in my build thread somewhere. They are much better than the oem ones. 

                  Yeah, after thinking about it and checking prices for complete control arm assemblies, I might just buy new ones. Probably would be a good time to replace them.

                  I appreciate everyone's help and input. I know what I'm doing for the most part, but this is for the most part my first real dive into work on a car as well as an E30. So a lot of this is a learning experience.

                  1 Reply Last reply
                  1
                  • B
                    B
                    Boris3
                    wrote on last edited by
                    #93

                    FCP Euro has the pair of e30 Lemforder control arms typically on sale. Plus free lifetime replacement for any reason if your hooning goes bad. 

                    Might as well replace the bushings with offset m3 CABs while you've got it all apart. Gets you more negative front camber.

                    1990 325i racecar (ITS, former Spec E30); 2004 330i ZHP

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                    0
                    • SteelBlueS
                      SteelBlueS
                      SteelBlue
                      wrote on last edited by
                      #94

                      Boris3 said:

                      FCP Euro has the pair of e30 Lemforder control arms typically on sale. Plus free lifetime replacement for any reason if your hooning goes bad. 

                      Might as well replace the bushings with offset m3 CABs while you've got it all apart. Gets you more negative front camber.

                      This was my next question. I have the control arms in the basket. For the CABs, do the offset ones just give more camber than the centered? Are there any options for pre-pressed bushings into the lollipops other than the Turner ones?

                      For putting the CABs onto the control arms, is there any kind of special tool or procedure that needs to be done? Or should new CABs be able to just be pushed onto the control arms?

                      This is sounding like probably the best option for the lack of headaches as well as replacing some important components while I'm in there.

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                      0
                      • jc43089J
                        jc43089J
                        jc43089
                        wrote on last edited by
                        #95

                        To install the control arm bushings they can be removed with an air chisel or cutting the rubber out and using a saw to split the outer ring so it collapses and falls out.  To install they can be pressed in with a decent vise if you don't have a press.  Pay attention to the orientation, and either get the offset or centered e36 M3 bushings.  To get the control arm into the bushing I use dish soap.  You need to install them onto the control arm last so the car can be set down quickly while the soap is still slippery, then they will be clocked correctly at ride height.

                        2/94 325i Sedan, Arctic Gray: UUC LTW FW, EVO 3 and DSSR, +.020 Maxsil pistons, ASC delete, Eibach shocks/springs, 16" contour reps 238k
                        3/93 325i Coupe, Schwarz 2, Sketchy stance action, ebay turbo, 300k
                        '89 325i Vert, Alpine White: 5spd swapped, sold.

                        '04 Toyota Sienna: 24V to 24V swap in progress

                        '05 Volvo V70R, 6spd.  200k
                        '85 Toyota LandCruiser: Lifted, gas hog. 205k
                        '99 Nissan Maxima: 5spd, Rusty but trusty winter beater. 252k RIP.

                        1 Reply Last reply
                        0
                        • SteelBlueS
                          SteelBlueS
                          SteelBlue
                          wrote on last edited by
                          #96

                          jc43089 said:

                          To install the control arm bushings they can be removed with an air chisel or cutting the rubber out and using a saw to split the outer ring so it collapses and falls out.  To install they can be pressed in with a decent vise if you don't have a press.  Pay attention to the orientation, and either get the offset or centered e36 M3 bushings.  To get the control arm into the bushing I use dish soap.  You need to install them onto the control arm last so the car can be set down quickly while the soap is still slippery, then they will be clocked correctly at ride height.

                          E36 M3 bushings work with normal 3 series control arms?

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                          0
                          • jc43089J
                            jc43089J
                            jc43089
                            wrote on last edited by
                            #97

                            Yea, the dimensions are the same but the M bushings are more solid rubber and less air space.

                            2/94 325i Sedan, Arctic Gray: UUC LTW FW, EVO 3 and DSSR, +.020 Maxsil pistons, ASC delete, Eibach shocks/springs, 16" contour reps 238k
                            3/93 325i Coupe, Schwarz 2, Sketchy stance action, ebay turbo, 300k
                            '89 325i Vert, Alpine White: 5spd swapped, sold.

                            '04 Toyota Sienna: 24V to 24V swap in progress

                            '05 Volvo V70R, 6spd.  200k
                            '85 Toyota LandCruiser: Lifted, gas hog. 205k
                            '99 Nissan Maxima: 5spd, Rusty but trusty winter beater. 252k RIP.

                            1 Reply Last reply
                            1
                            • SteelBlueS
                              SteelBlueS
                              SteelBlue
                              wrote on last edited by
                              #98

                              New rotors and hub centric rings ordered with the eBay 15% off today. Control arms, control arm bushings and lollis ordered thanks to @patsbimmer1.

                              This was definitely the best way to go. Might as well do it right and replace this stuff while everything is out and have easy access to it.

                              hvlH2lQ.jpg

                              Made some good progress tonight. Struts, steering rack, and subframe dropped. Gonna clean up the subframe and paint it before it goes back in. Does this surface rust look concerning at all? Didn't break or crumble when I messed with it. Probably will wire wheel it, primer, and paint it. Same goes for the strut housings, it will be nice for everything to be cleaned and painted come time to reinstall.

                              CHpy7Qf.jpg

                              bp0b3MU.jpg

                              Got some broken bolts to take care of now though. Broke one of the subframe bolts in the frame. Assuming I can use an EZ out or whatever that drill bit kit is. This shouldn't be that big of a deal with how space I have to work around it. I am ordering 4 new genuine BMW ones to replace them all.

                              fLvV0qv.jpg

                              The other ones are the ball joints from the lower control arms that have left some in the knuckle. I'm assuming I can use the same procedure for the subframe bolt by drilling it out or EZ outing it.  Is this portion of the stud threaded, or should I be able to just smash these with a hammer to remove them?

                              cwyA6VI.jpg

                              Pulling the steering rack, the spline came out with the steering knuckle that goes through the fire wall. Should this have been tightened at some place in there? It looks like there isn't a bolt in any of the "clamps". Maybe they don't require one, but I thought the M3 had bolts that needed to be loosened on the knuckle to pull it?

                              On the same note, is the E30 steering knuckle the one to use for the swap? or the one off the ZF rack? Watching this video on a ZF rack swap, this dudes knuckle looks completed different than what I had. I bought the spacer kit, did I miss something else?

                              7YCDiEF.jpg

                              Will be pulling the sway bar from the subframe so I can paint the frame. Is there any issue with giving the sway bar another coat of paint? Will also adding to the subframe bolt order are new sway bar end links and bushings to do while its all out and available. I hear the bushings can be kind of bitch...

                              I appreciate all the help and feedback this forum has continued to provide.

                              1 Reply Last reply
                              4
                              • JdesignJ
                                JdesignJ
                                Jdesign
                                wrote on last edited by
                                #99

                                SteelBlue said:

                                Does this surface rust look concerning at all? NAhhh wire wheel and paint it!

                                The other ones are the ball joints from the lower control arms that have left some in the knuckle. I'm assuming I can use the same procedure for the subframe bolt by drilling it out or EZ outing it.  Is this portion of the stud threaded, or should I be able to just smash these with a hammer to remove them? Just use a punch and hammer it in the direction of the none existing control arm

                                Pulling the steering rack, the spline came out with the steering knuckle that goes through the fire wall. Should this have been tightened at some place in there? It looks like there isn't a bolt in any of the "clamps". Maybe they don't require one, but I thought the M3 had bolts that needed to be loosened on the knuckle to pull it? There should be a large nut under the dash that works as a looking collar similar to the one in the middle of the driveshaft. This has an internal taper that sinches the shaft into place. They tend to come loose over time.

                                On the same note, is the E30 steering knuckle the one to use for the swap? or the one off the ZF rack? Watching this video on a ZF rack swap, this dudes knuckle looks completed different than what I had. I bought the spacer kit, did I miss something else?  Thats the one I have in my car. I think it just depends from rack to rack, shaft to shaft. HEH.

                                Will be pulling the sway bar from the subframe so I can paint the frame. Is there any issue with giving the sway bar another coat of paint? Will also adding to the subframe bolt order are new sway bar end links and bushings to do while its all out and available. I hear the bushings can be kind of bitch... paint away, and nah they shouldnt be too hard at all.

                                Hope that helps?!

                                SumBunny.jpg

                                https://www.instagram.com/_jdesigner_/                                          http://nevertoolow.tumblr.com/

                                🥳SOLD BMW E24 633CSI - BMW M30B32                                          🧪SOLD HCH  ES9 - 1.3 LDA
                                👽BMW E30 325IC - Toyota 1JZ-GTE                                                     ⏰ HONDA EF9 CIVIC SI - JDM B18C5
                                ☠️BMW E36 318i - Ford 5.0 FE302                                                         🚴‍♂️ GT-Labomba - 26x2.75 Freeride
                                🤹‍♀️SOLD BMW E36/7 Z3 - BMW M54B25                                                🧓SOLD BMW E10 2002 - BMW M10M05

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                                0
                                • YoungCRY
                                  YoungCRY
                                  YoungCR
                                  wrote on last edited by
                                  #100

                                  Surprised all those bolts snapped, everything on the front end was removed within the last 2 years and not too many miles driven. 

                                  As Jason described there is a 30mm collar nut that connects the upper and lower steering shafts. I remember not being able to get the lower knuckle to come off so I just loosened that nut.

                                  Chris Young
                                  BMWCCA #458972
                                  1986 528e/5  | 1994 530i/5 | 1995 540i/6 | 2013 X5 35d | 1998 C1500 Suburban | 1995 K2500 Suburban

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                                  0
                                  • SteelBlueS
                                    SteelBlueS
                                    SteelBlue
                                    wrote on last edited by
                                    #101

                                    Jdesign said:

                                    Hope that helps?!

                                    Yes it does, thank you!

                                    YoungCR said:

                                    Surprised all those bolts snapped, everything on the front end was removed within the last 2 years and not too many miles driven. 

                                    As Jason described there is a 30mm collar nut that connects the upper and lower steering shafts. I remember not being able to get the lower knuckle to come off so I just loosened that nut.

                                    I really had to fight those lower control arm ball joint bolts. Can I put some lithium grease on these to avoid something like this in the future?

                                    Started cleaning up the subframe and sway bar for paint, hopefully doing that this weekend. Used a combination of a wire wheel and an angle grinder with a polishing wheel.

                                    OYFnT7v.jpg

                                    Got the broken subframe bolt, I'm surprised it worked to be honest. I figured I would have had to fight this thing a lot more.

                                    wgdZOjf.jpg

                                    Best way to loosen the locking collars on the strut housings? I was trying using a channel lock. Collars were pretty rusty so I hit them with a wire wheel to expose the threads and put some WD40 on there. Definitely gonna need my brothers help to stand on these while I try to break them loose, couldn't do it myself when I tried.

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                                    1
                                    • JdesignJ
                                      JdesignJ
                                      Jdesign
                                      wrote on last edited by
                                      #102

                                      Coilover collars?

                                      WD40 wont help much for penetrate. Grease or anti-seize would help about 1% on those ball joints. I assume by the time you revisit those anything you put in there will be gone.

                                      SumBunny.jpg

                                      https://www.instagram.com/_jdesigner_/                                          http://nevertoolow.tumblr.com/

                                      🥳SOLD BMW E24 633CSI - BMW M30B32                                          🧪SOLD HCH  ES9 - 1.3 LDA
                                      👽BMW E30 325IC - Toyota 1JZ-GTE                                                     ⏰ HONDA EF9 CIVIC SI - JDM B18C5
                                      ☠️BMW E36 318i - Ford 5.0 FE302                                                         🚴‍♂️ GT-Labomba - 26x2.75 Freeride
                                      🤹‍♀️SOLD BMW E36/7 Z3 - BMW M54B25                                                🧓SOLD BMW E10 2002 - BMW M10M05

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                                      0
                                      • SteelBlueS
                                        SteelBlueS
                                        SteelBlue
                                        wrote on last edited by
                                        #103

                                        Jdesign said:

                                        Coilover collars?

                                        WD40 wont help much for penetrate. Grease or anti-seize would help about 1% on those ball joints. I assume by the time you revisit those anything you put in there will be gone.

                                        Apparently I didn't attach the picture. 

                                        It's number 6 in this diagram. That threaded collar thing that holds the strut in the strut housing. Not sure what the best way is to loosen this up. I've read pipe wrench or channel locks.

                                        image.png

                                        image.png

                                        1 Reply Last reply
                                        0
                                        • jc43089J
                                          jc43089J
                                          jc43089
                                          wrote on last edited by
                                          #104

                                          If you totally can't get it off you can always cut a slit in it to split it and get a new one.  Rather than damaging the strut housing trying to get it off.

                                          2/94 325i Sedan, Arctic Gray: UUC LTW FW, EVO 3 and DSSR, +.020 Maxsil pistons, ASC delete, Eibach shocks/springs, 16" contour reps 238k
                                          3/93 325i Coupe, Schwarz 2, Sketchy stance action, ebay turbo, 300k
                                          '89 325i Vert, Alpine White: 5spd swapped, sold.

                                          '04 Toyota Sienna: 24V to 24V swap in progress

                                          '05 Volvo V70R, 6spd.  200k
                                          '85 Toyota LandCruiser: Lifted, gas hog. 205k
                                          '99 Nissan Maxima: 5spd, Rusty but trusty winter beater. 252k RIP.

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