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  4. the one and only e30 s52 engine swap

the one and only e30 s52 engine swap

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  • YoungCRY
    YoungCRY
    YoungCR
    wrote on last edited by
    #336

    Car looks and sounds great! Congrats on driving it home

    Chris Young
    BMWCCA #458972
    1986 528e/5  | 1994 530i/5 | 1995 540i/6 | 2013 X5 35d | 1998 C1500 Suburban | 1995 K2500 Suburban

    1 Reply Last reply
    1
    • straight6pwrS
      straight6pwrS
      straight6pwr
      wrote on last edited by
      #337

      nice work!

      i had the same idle bounce (s50) that mostly showed up when coming to a stop after prolonged driving (but sometimes randomly). after inspecting everything, I surmised it was a combination of a small vacuum leak and a sticky TB. I ended up replacing every vacuum hose, all the intake manifold seals, cleaning the ICV, and cleaning the TB. It made the symptoms much better, but it still seems to happens about once per month. I suspect the TB is still just ever so slightly staying stuck open when letting the throttle back to zero. i need to re-clean and re-lube it again to see if that will finally fix it all the way.

      Dan
      yajsYRL.jpg.e5f350b4dfe961d76ac8b32efce2e1a6.jpg

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      • GunMetalGreyG
        GunMetalGreyG
        GunMetalGrey
        wrote on last edited by
        #338

        Correct me if I'm wrong, but you're using an ECU that you got from me, yeah you totally are because I totally dropped the ball on it for a long time.
        now that we've established that.

        I had a similar thing with my chip from them, they seem to need a handful of drives to get their idle return figured out. I would have mine walk around a bit at idle when dropping off throttle (coming to a stop etc.) and it would clear up after a day or three of driving it around. 
        Unplug the battery and it would be starting over again. 

        May not be the case, just figured I would provide my experience with their chips.

        ...

        1 Reply Last reply
        0
        • jc43089J
          jc43089J
          jc43089
          wrote on last edited by
          #339

          My M50 has a Dinan chip and it takes a while to get itself figured out to idle properly after the battery has been unhooked.  About 3 days of driving it to work gets it sorted out.

          2/94 325i Sedan, Arctic Gray: UUC LTW FW, EVO 3 and DSSR, +.020 Maxsil pistons, ASC delete, Eibach shocks/springs, 16" contour reps 238k
          3/93 325i Coupe, Schwarz 2, Sketchy stance action, ebay turbo, 300k
          '89 325i Vert, Alpine White: 5spd swapped, sold.

          '04 Toyota Sienna: 24V to 24V swap in progress

          '05 Volvo V70R, 6spd.  200k
          '85 Toyota LandCruiser: Lifted, gas hog. 205k
          '99 Nissan Maxima: 5spd, Rusty but trusty winter beater. 252k RIP.

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          0
          • JdesignJ
            JdesignJ
            Jdesign
            wrote on last edited by
            #340

            This came along way and looks great. I know that feeling of the first long drive with almost new everything 😄

            SumBunny.jpg

            https://www.instagram.com/_jdesigner_/                                          http://nevertoolow.tumblr.com/

            🥳SOLD BMW E24 633CSI - BMW M30B32                                          🧪SOLD HCH  ES9 - 1.3 LDA
            👽BMW E30 325IC - Toyota 1JZ-GTE                                                     ⏰ HONDA EF9 CIVIC SI - JDM B18C5
            ☠️BMW E36 318i - Ford 5.0 FE302                                                         🚴‍♂️ GT-Labomba - 26x2.75 Freeride
            🤹‍♀️SOLD BMW E36/7 Z3 - BMW M54B25                                                🧓SOLD BMW E10 2002 - BMW M10M05

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            1
            • KaiserRollsK
              KaiserRollsK
              KaiserRolls
              wrote on last edited by
              #341

              Nice

              1 Reply Last reply
              0
              • AsparagusMikeA
                AsparagusMikeA
                AsparagusMike
                wrote on last edited by
                #342

                There are just about 500 miles on the motor so far, thing has been spectacular. I've been dailying it for that last week or so getting a feel for everything and working any existing bugs out. As of yesterday I haven't been seeing the jumpy idle at all, hoping the ecu figuring itself out was all it was.

                On the other hand though, My operating temp has sort of been pissin me off.

                As I said before, it seems its happy place is right around 200 for the water temp. Well, its sort of moving itself up a bit towards more like 205 while running down the highway or speeds higher then 35 especially in 80+ degree weather. Cooler times at night it will sit around 200 though. Coming through town I'm looking at something closer to 208-210 and even with the fan on it doesn't want to come down.

                20180813161939.jpg

                That being said it never gets above 210 when running even sitting at idle on a hot day so I guess it isn't the worst but once I give er juice going down the on ramp she comes back down to 200ish. I just wish for driving it around not pushing it to hard that it would stay somewhere more in the 190's area. How others are keeping their temps lower is beyond me. I have a solid water pump, csf rad, and a good fan. What else can i do? Can putting a 80 degree Celsius thermostat in do me any good here?

                Went ahead and did the main output seal on the trans last week Wednesday.

                20180808193916.jpg

                I immediately noticed that the shifter selector rod seal is also leaking and may be the major player in the leaking issue as well as it is still leaving a small puddle same as before. I did go ahead and order a selector rod seal late last week from FCP that showed up today.

                20180814171931.jpg

                Still waiting on a tube of curil k2 sealant I ordered a few days back, once it shows up I'll go ahead and tackle this thing and hope I don't have to look at it again.

                Other things done:

                I  picked up a toggle switch from my local auto parts store and spliced it in to the circuit as an override. For now that is all I have to turn the fan on. It seems kind of inconvenient as it's one more thing to keep an eye on but I don't mind it and only really utilize it when going through town and slower traffic.

                20180814171234.jpg

                I spent most of my morning last Sunday giving the car a thorough cleaning inside and out that was well over do.

                20180812101825.jpg

                Wrapped up the main part of the harness to hide that huge cluster of wires, much better now. (Would have been an alright picture if hadn't been for my stupid finger)

                20180812124554.jpg

                1 Reply Last reply
                3
                • jc43089J
                  jc43089J
                  jc43089
                  wrote on last edited by
                  #343

                  I have an 88C thermostat, Stewart water pump, 80/88C fan switch running a Spal puller and BMW blue coolant.  My temp stays very steady in all conditions unless stopped it will creep to near 210 and stay there.  The fan will cycle and it seems to work good.  It sounds like your flow isn't great, you shouldn't have any bubbles in the system because they would have bled out by now.

                  Another thing to note that both I and Snap have experienced is that voltage fluctuation will cause the gauge reading to change.  Maybe make sure you don't have an electrical issue causing a falsely hunting gauge.

                  2/94 325i Sedan, Arctic Gray: UUC LTW FW, EVO 3 and DSSR, +.020 Maxsil pistons, ASC delete, Eibach shocks/springs, 16" contour reps 238k
                  3/93 325i Coupe, Schwarz 2, Sketchy stance action, ebay turbo, 300k
                  '89 325i Vert, Alpine White: 5spd swapped, sold.

                  '04 Toyota Sienna: 24V to 24V swap in progress

                  '05 Volvo V70R, 6spd.  200k
                  '85 Toyota LandCruiser: Lifted, gas hog. 205k
                  '99 Nissan Maxima: 5spd, Rusty but trusty winter beater. 252k RIP.

                  1 Reply Last reply
                  1
                  • m42b32M
                    m42b32M
                    m42b32
                    wrote on last edited by
                    #344

                    I have a stock e36 6cyl radiator, bmw blue coolant, 80C (176F) wahler thermostat, and an OEM saleri composite impeller water pump in my S52. The ECU reads the coolant temps from the sensor in the head (OBD2) at around 188F cruising down the freeway regardless of temperature, and it can get up to 200F before I switch the fan on while sitting. With the fan running it tops out at 195F idling on a hot day. If you have an 88C or even the stock 92C thermostat, temps in the 200-210 range seems normal since I would expect it to scale fairly linearly.  I would look into the voltage fluctuation issue @jc43089 mentioned as well, but if you are looking for more temperature buffer an 80C thermostat might not be a bad idea.

                    1991 318is, 1991 318i, 2022 Bronco

                    1 Reply Last reply
                    1
                    • AsparagusMikeA
                      AsparagusMikeA
                      AsparagusMike
                      wrote on last edited by
                      #345

                      I took the car up to my trailer again Tuesday night and it was fairly cool outside cruising right around 70 and even with the fan flipped on at that speed the thing was still staying right around 205-208. Slowing down up to 210 but never any higher. Thing ran like a charm though.

                      Tomorrow I'm gonna take a temp gun to the thing and make sure that the temps are matching what the gauge is reading. If they are, I'm wondering if that small kink on the section where the spider hose runs into the header core is possibly causing some unnecessary restrictions. Otherwise I'm just gonna have to assume that it likes to run crazy hot and will have to consider switching to a lower degree thermostat in the near future.

                      Also, my occasional jumpy idle is back... again😡

                      1 Reply Last reply
                      0
                      • SteelBlueS
                        SteelBlueS
                        SteelBlue
                        wrote on last edited by
                        #346

                        Are you going to run the washer fluid reservoir? Or just Rain-x the windshield and keep some paper towel and window cleaner in the back?

                        I probably won't run it initially while getting the kinks out, but debating about running it in the future.

                        1 Reply Last reply
                        0
                        • GunMetalGreyG
                          GunMetalGreyG
                          GunMetalGrey
                          wrote on last edited by
                          #347

                          AsparagusMike said:

                          I took the car up to my trailer again Tuesday night and it was fairly cool outside cruising right around 70 and even with the fan flipped on at that speed the thing was still staying right around 205-208. Slowing down up to 210 but never any higher. Thing ran like a charm though.

                          Tomorrow I'm gonna take a temp gun to the thing and make sure that the temps are matching what the gauge is reading. If they are, I'm wondering if that small kink on the section where the spider hose runs into the header core is possibly causing some unnecessary restrictions. Otherwise I'm just gonna have to assume that it likes to run crazy hot and will have to consider switching to a lower degree thermostat in the near future.

                          Also, my occasional jumpy idle is back... again😡

                          Did someone say.......

                          TEMP GUN?!?!?!?!?

                          ...

                          1 Reply Last reply
                          2
                          • JdesignJ
                            JdesignJ
                            Jdesign
                            wrote on last edited by
                            #348

                            GunMetalGrey said:

                            Did someone say.......
                            TEMP GUN?!?!?!?!?

                            Related image

                            SumBunny.jpg

                            https://www.instagram.com/_jdesigner_/                                          http://nevertoolow.tumblr.com/

                            🥳SOLD BMW E24 633CSI - BMW M30B32                                          🧪SOLD HCH  ES9 - 1.3 LDA
                            👽BMW E30 325IC - Toyota 1JZ-GTE                                                     ⏰ HONDA EF9 CIVIC SI - JDM B18C5
                            ☠️BMW E36 318i - Ford 5.0 FE302                                                         🚴‍♂️ GT-Labomba - 26x2.75 Freeride
                            🤹‍♀️SOLD BMW E36/7 Z3 - BMW M54B25                                                🧓SOLD BMW E10 2002 - BMW M10M05

                            1 Reply Last reply
                            3
                            • jc43089J
                              jc43089J
                              jc43089
                              wrote on last edited by
                              #349

                              I wouldn't call 205-210 crazy hot.  Remember the fan can run all day but the thermostat limits flow to keep the temperature proper.

                              2/94 325i Sedan, Arctic Gray: UUC LTW FW, EVO 3 and DSSR, +.020 Maxsil pistons, ASC delete, Eibach shocks/springs, 16" contour reps 238k
                              3/93 325i Coupe, Schwarz 2, Sketchy stance action, ebay turbo, 300k
                              '89 325i Vert, Alpine White: 5spd swapped, sold.

                              '04 Toyota Sienna: 24V to 24V swap in progress

                              '05 Volvo V70R, 6spd.  200k
                              '85 Toyota LandCruiser: Lifted, gas hog. 205k
                              '99 Nissan Maxima: 5spd, Rusty but trusty winter beater. 252k RIP.

                              1 Reply Last reply
                              1
                              • AsparagusMikeA
                                AsparagusMikeA
                                AsparagusMike
                                wrote on last edited by
                                #350

                                I have put just about 3500 miles on the car sense I put er into storage 2 months ago. Over the couple warm months I was able to enjoy it, I got some bugs worked out of her and figured out what needs adjusting/fixing and what I need to change/improve.

                                To follow up a bit from the last post, Trans leaks have been completely resolved. As for my temp issues, It seems that all is good now. My gauge reads slightly off. When I brought the car up to its op. temp. (the gauge read 210) I shot a temp gun at the cylinder head just past the thermostat housing and I was getting a reading of right around 192. The other day though, I took the car up to Appleton and all the way up the gauge stayed right below the 200 so I may take a look at the wiring to the gauges and see where there may be an interference or what may be causing this inconsistency otherwise I haven't been too bothered by it as the car hasn't been having any issues keeping itself coo

                                l.

                                SO... I have compiled a list of everything I have noticed needs work and what I hope to accomplish over the project season. There will probably be more to add to the list but this covers the major things I want to get to.

                                Issue #1

                                Oil has been changed twice now and it looks that I burn just about ¾ of a quart every 1000 miles which is supposedly quite normal. Also, about every 100 miles I find that the rear bumper gets covered in oil spots. So, I have added a catch can to the list of parts to order to hopefully solve some of my oil consumption issues.

                                Issue #2 (still on going) Jumpy idle.

                                I have detected that the weird idle I get once in a while is a bit more serious then I figured.

                                After driving it for a while I did end up getting a CEL to pop up and immediately stomp tested the system to retrieve those codes. 2 codes were saved...

                                1263 (Purge valve)… not worried about this one as it makes complete sense why it is on since I don’t have it hooked.

                                1222 (Lambda control 1)… My cause for the idle issue. Big fix that I have read is the O2 sensor failing. Problem with this is the fact that my o2 sensor was brand new. I have not yet pulled it out and tested it but I have hi doubts it’s the cause. As for other things I have inspected/checked, I pulled the maf and thoroughly cleaned it as well as hooking it up to a power source and testing that its working properly. I pulled the IAC valve out and made sure it was clean. Reinstalled and confirmed good connections of all vac lines ( all lines are new anyways). An idea of mine is maybe I’m not getting a strong fuel pressure because of a possible original e30 fuel pump not cutting it for the s52’s requirements. Other possibilities may be injectors or a possible faulty ecu. We shall see.

                                Issue #3

                                A while back I started noticing a squeaking noise coming from underneath the car in 1st and 2nd gear. At first I didn’t think much of it tell it started clunking more than squeaking. Lifted the car up and gave the drive shaft a little jerk and there was quite a bit of slop in the center and outside u joint. After pulling the heat shield off I was able to notice what really was causing the issue…

                                20180920154635.jpg

                                The same day I pulled the driveshaft out and brought it over to my buddies to weld up. Since I was worried about burning a lot of the rubber, we decided to braze it instead. There was still some rubber that burned of course but it was only minor and worked out well.

                                20180921194533.jpg

                                I haven’t had any issues since but I do notice the slop in the u joints when changing over from reverse to 1st so I am now on the lookout for another used or possibly a new driveshaft (for the perks of being able to service the u joints then).

                                Issue # 4, 5 and 6

                                Although the car was a blast to drive the alignment was just not right. Unfortunately, I installed the wrong rear sub frame bushings and earned myself a bit to much negative camber on the rear wheels. I found that there were bushings made for this to correct this issue when your car is lowered. These bushings are now in my hands so that will be the first thing I tackle this winter. Not only will I be fixing the sub frame bushings but also the eccentric hardware. Unfortunately, the garagistic’s smooth cams on their hardware like to walk quite often and its been throwing my rear toe and camber all out of whack. I have a couple ideas to solve this issue, but my plan is to center these and hopefully not have to mess with them at all as I have found that you can't properly tighten the outside bolts when the sub frame is in the car. With the trailing arms out, I will be messing with the rear dust shields, so I can install the e-brake system as that is something I have been greatly missing.

                                Issue # 7

                                I have no heat. Over the time that the car was being re-built I temporarily shoved paper towels in the heater core inlet and outlet ports to avoid any dirt getting in the heater core so I can't see it being clogged. Also, I do remember the heat working with no issues before the engine (M42) came out so I doubt it’s the heater core at all and the blower motor works without flaw, but I only get cold air. I will be starting with the heater controls and making sure its not something net working right there.

                                Issue #8

                                One part of the exhaust sits to low. When the y-pipe was welded in it angled lower then I wanted mostly because of the way the headers sat. The plan is to cut the collector off, fab up a pie cut to angle it correctly and re-weld. My plan is to drop the motor, trans, and sub frame as one to make it a bit easier to work around for welding.

                                Issue #9

                                Interior sucks. Will go into depth on what I want to do, still working on some ideas for what I want to do but changes definitely need to be made.

                                So far that’s it for major issues first on my list to get done. There is some painting needed to be done including re-doing all the trim on the exterior and re-undercoating the rocker panel and front and rear valance. Unfortunately, the old undercoat in those places faded because of exposure to the sun and the fix is spraying a layer of clear over for protection.

                                I also have a list of things I’d like to get ordered in terms of spicing up the look of the car.

                                Tonight and tomorrow I will be spending making a solid list of everything I need and getting that order out asap. Unfortunately I need to buckle down on making the most of the time I have as not only is my next semester's schedule going to be quite busy but my use of the shop this year is going to be limited, my grandfather owns the place and he has his own projects he wants to get to.

                                1 Reply Last reply
                                1
                                • EarlE
                                  EarlE
                                  Earl
                                  wrote on last edited by
                                  #351

                                  Your o2 could have also been fouled if it's consuming enough oil to end up coming out of the tail pipe

                                  museum sig 2earl.jpg

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                                  0
                                  • AsparagusMikeA
                                    AsparagusMikeA
                                    AsparagusMike
                                    wrote on last edited by
                                    #352

                                    Earl said:

                                    Your o2 could have also been fouled if it's consuming enough oil to end up coming out of the tail pipe

                                    o2 was definitely pretty dirty so I cleaned that up but I did another code check on the system and I no longer have either of the codes listed above and instead have one code, 1281 (control unit memory supply). Whats the chances that being anything other then a bad ecu?

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                                    0
                                    • straight6pwrS
                                      straight6pwrS
                                      straight6pwr
                                      wrote on last edited by
                                      #353

                                      someone said:

                                      I have no heat. Over the time that the car was being re-built I temporarily shoved paper towels in the heater core inlet and outlet ports to avoid any dirt getting in the heater core so I can't see it being clogged. Also, I do remember the heat working with no issues before the engine (M42) came out so I doubt it’s the heater core at all and the blower motor works without flaw, but I only get cold air. I will be starting with the heater controls and making sure its not something net working right there.

                                      occam's razor: did you remember to take the paper towels out?

                                      second idea: needs a proper bleed. i believe m42s share the challenges of e36 24v engines (get the front end up high, massage her gently, say sweet things into her ear)

                                      the coolant system is relatively simple. clogged core, dead water pump, dead blower, and trapped air are the only things that will cause no heat.

                                      Dan
                                      yajsYRL.jpg.e5f350b4dfe961d76ac8b32efce2e1a6.jpg

                                      1 Reply Last reply
                                      1
                                      • B
                                        B
                                        Boris3
                                        wrote on last edited by
                                        #354

                                        Just in case, check to make sure you installed the new setup's hoses to the heater core correctly (inlet/outlet). With everything else going on in a swap, mix ups can happen.

                                        1990 325i racecar (ITS, former Spec E30); 2004 330i ZHP

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                                        0
                                        • AsparagusMikeA
                                          AsparagusMikeA
                                          AsparagusMike
                                          wrote on last edited by
                                          #355

                                          straight6pwr said:

                                          occam's razor: did you remember to take the paper towels out?

                                          second idea: needs a proper bleed. i believe m42s share the challenges of e36 24v engines (get the front end up high, massage her gently, say sweet things into her ear)

                                          the coolant system is relatively simple. clogged core, dead water pump, dead blower, and trapped air are the only things that will cause no heat.

                                          Ya paper towels came out lol.

                                          Water pump is solid

                                          blower motor works fine

                                          I suppose trapped air is a possibility but I thought I did a pretty good job using the air lift tool and the system held vacuum great with no leaks.

                                          My guess comes down to either somehow a clogged heater core or possible faulty heater check valve, that is where I think I will start.

                                          Boris3 said:

                                          Just in case, check to make sure you installed the new setup's hoses to the heater core correctly (inlet/outlet). With everything else going on in a swap, mix ups can happen.   

                                          I will definitely double check this but I am fairly certain I had them routed correctly.

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