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  4. the one and only e30 s52 engine swap

the one and only e30 s52 engine swap

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  • GunMetalGreyG
    GunMetalGreyG
    GunMetalGrey
    wrote on last edited by
    #268

    Buy this
    http://www.bimmerworld.com/Cooling/Radiators/CSF-OE-Plus-Radiator-E36-M3-328-325-323.html

    ...

    1 Reply Last reply
    0
    • EarlE
      EarlE
      Earl
      wrote on last edited by
      #269

      @Tkuhn and I can attest that CSF is the way to go for radiators=) I had no clue that they made one with OE plastic ends.

      museum sig 2earl.jpg

      1 Reply Last reply
      1
      • GunMetalGreyG
        GunMetalGreyG
        GunMetalGrey
        wrote on last edited by
        #270

        ^ For sure, it's a super cost effective option and I've used a few myself with no issues.

        ...

        1 Reply Last reply
        0
        • AsparagusMikeA
          AsparagusMikeA
          AsparagusMike
          wrote on last edited by
          #271

          GunMetalGrey said:

          Buy this
          http://www.bimmerworld.com/Cooling/Radiators/CSF-OE-Plus-Radiator-E36-M3-328-325-323.html

          giphy.gif

          1 Reply Last reply
          0
          • AsparagusMikeA
            AsparagusMikeA
            AsparagusMike
            wrote on last edited by
            #272

            I feel so lame with my wimpy amounts of progress lately.

            Got the output flange removed, pulled the dampener off so I don't have anymore dssr clearance issues, then reinstalled. Had to modify a 30mm socket just slightly to fit around the nut.

            20180521124457.jpg

            20180521005942.jpg

            20180521141310.jpg

            Now that the dssr clears, everything feels nice and tight and the shifter is very crisp. As you can see though, I'm having some lineup issues.

            20180519090013.jpg

            20180524232121.jpg

            I have no issues with shifting and it goes into every gear with no interference's but the thing is completely off center and looks wacky as hell so I'm just curious what others have done or if they had similar issues.

            Ceramic coat headers... check

            20180519082116.jpg

            Re-installed them and was relieved when I crawled under and was able to screw in my O2 sensor with just enough clearance on the original bungs welded on the headers.

            20180524231728.jpg

            Last week I pulled the dash back out and threw another layer of the flock it kit on there. It needs about a week to cure completely before blowing off access and reassembling.

            20180524231529.jpg

            20180524231440.jpg

            At the moment I'm waiting for the last of my parts to show up for the motor so to keep chugging along I took some time to install and bleed the entire brake system, brake pedal feels great and there are no leaks!

            20180524231640.jpg

            20180524231612.jpg

            Figured out why I was having troubles with the booster rod not bolting up to the pedal...

            I was trying to use the 944 clevis (left) instead of the original e30 one (right). All I can say is I'm lucky I didn't take any more off the threaded rod cause once I put the e30 one on it fit up perfectly!

            20180522131901.jpg

            On to more brake related things... doesn't look like I will be having a e-brake this season. Instead of replacing the dust shield like any person with a brain would do I decided to sand blast and por-15 the old ones in order to save them. Well, turns out the metal is a bit to corroded through around the holes where the pins go in to hold the shoes and every attempt at installing the pins with the springs results in it just ripping back out and tearing the hole even more, yah!

            20180523143104.jpg

            Sense I will have to replace the dust shields (which means pulling the trailing arms back off and the wheel hub) I removed the e-brake lines and decided I'm just gonna run no e-brake for this season and mess around with reinstalling it next winter.

            I did get the carpet scrubbed as best I could this last weekend. There are a few stains that are most definitely coming out but they are in areas where the floor mats will be covering so I'm not gonna worry about it to much.

            Hoping to get the carpet and dash reinstalled by the end of this week.

            Also gonna start tearing the front seats apart for reupholstering.

            Oh! one other thing I should mention is I found an alternative replacement for the gas tank tube.

            https://www.advancedfluidsolutions.co.uk/m16-x-15mm-swivel-nut-x-7mm---8mm-hose-tail-516-2107-p.asp

            I located this website off the forums from a guy who had found this part that has the correct flared ends for the tank. With the barbed end sides you just have to run a rubber gas hose with a bit of slack from one to the other. Now these parts are coming from the UK so I'm not entirely sure when they will be showing up but the cost was so inexpensive I couldn't not give it a try and according to this guy, they worked great with no leaks.

            1 Reply Last reply
            0
            • HipMFH
              HipMFH
              HipMF
              wrote on last edited by
              #273

              AsparagusMike said:

              I feel so lame with my wimpy amounts of progress lately.

              Please.

              Your progress has made most off the people around here look lazy and pathetic, myself included. That being said, it's all the little nit-picky PITA details that make the difference between a "finished" project and a pile of parts that runs and drives. Keep it up! 👍

              AsparagusMike said:

              20180521124457.jpg

              Don't tell @GunMetalGrey but I did the same mod to his 30mm this past weekend to get the input flange off my diff 😀

              1 Reply Last reply
              2
              • AsparagusMikeA
                AsparagusMikeA
                AsparagusMike
                wrote on last edited by
                #274

                😁😁

                20180531230611.jpg

                (ya I know, the pics are terrible. I dropped my phone and the camera lens hit a small rock and cracked so now I get fun little glares on every picture)

                20180601173211.jpg

                1 Reply Last reply
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                • GunMetalGreyG
                  GunMetalGreyG
                  GunMetalGrey
                  wrote on last edited by
                  #275

                  I like hearing these noises.

                  ...

                  1 Reply Last reply
                  4
                  • B
                    B
                    B C
                    wrote on last edited by
                    #276

                    Nicely done!  and it idles nice and smooth as well. 

                    Image result for son am proud you

                    1 Reply Last reply
                    0
                    • GunMetalGreyG
                      GunMetalGreyG
                      GunMetalGrey
                      wrote on last edited by
                      #277

                      GunMetalGrey said:

                      I like hearing these noises.

                      Brought to next page for convenience

                      ...

                      1 Reply Last reply
                      6
                      • m42b32M
                        m42b32M
                        m42b32
                        wrote on last edited by
                        #278

                        Nice!!!

                        1991 318is, 1991 318i, 2022 Bronco

                        1 Reply Last reply
                        0
                        • AsparagusMikeA
                          AsparagusMikeA
                          AsparagusMike
                          wrote on last edited by
                          #279

                          Aaaaahhhhh yaaaaaa!!!

                          I still can't believe how well the motor is running and the fact that it even started! it idles very smooth. Gotta be honest, Was a little worried whether or not it was gonna start at all and if it did that it was just gonna throw a rod through the oil pan right away or something.

                          Now the motor ain't perfect and in fact I may still have a possible minor problem that could turn into a major one. It wasn't tell the second time I started it up (for my grandfather who was very excited to hear it finally run) that Ben noticed a very bad oil leak coming from the right side of the motor where the engine block, head gasket, and timing cover meet.

                          Assuming my head gasket wasn't sealing properly and I was gonna have to pull the head back off I almost immediately felt like falling to the floor and crying. After chatting about it for a bit and running it another time I got a better look at where the leak was coming from and I can't even begin to explain how relieved I was. I never installed a crush washer on the primary timing chain tensioner and it was leaking very quickly.

                          Friday rolled around and right after I finished up at work I picked up the correct size crush washer from Napa, installed it torquing it to spec, and ran the motor one more time.

                          20180617225333.jpg

                          The super fast leak I was experiencing before is gone which is a plus but, as you can see there is still a small amount slowly seeping out of the area where the head gasket and timing cover meet, Shit.

                          20180617225352.jpg

                          As for right now I'm gonna get the rest of the cooling system hooked up and run the motor through a few heat cycles, re-torquing the head studs after. Only after doing this does it continue to leak I will most likely be pulling the head back off 😫 and assessing the problem in more depth which will probably conclude with me going back to a oem head gasket which is what I should have done in the first place but I'm a noob at this and sometimes I think I need things that I really don't and it comes back to bight me in the ass.

                          Onto other things... interior is almost completely reinstalled. At the moment I am on the hunt for another driver side sport seat of any color or fabric as long as it has a good bracket. Tomorrow I'm going to be giving a junk yard down in Milwaukee a call who apparently have some out of a 88 325is, really hoping they're sport seats)

                          As for things to get done the list is plentiful but definitely attainable. I have to take the intake manifold back off to finish up installing the coolant spider hose and upper heater core hose so that I can finally fill the system with coolant. I also have the bimmerworld sending unit block to install as well as sending units for oil pressure, oil temp, and coolant temp (still waiting on them to show up). If everything shows up this week and I find a seat, hopefully I can take the car out on the road for a short drive next weekend and break in the motor a bit. 😄

                          Next big thing on the list though will be the exhaust system for sure as I do plan on making my own and I do not have that all figured out quite yet.

                          1 Reply Last reply
                          1
                          • B
                            B
                            B C
                            wrote on last edited by
                            #280

                            Did you have the deck machined? If so, the timing cover needs to be machined the same amount. What sort of rtv did you use on the gasket? Black RTV all the things!!!!

                            1 Reply Last reply
                            0
                            • JdesignJ
                              JdesignJ
                              Jdesign
                              wrote on last edited by
                              #281

                              snap said:

                              Did you have the deck machined? If so, the timing cover needs to be machined the same amount. What sort of rtv did you use on the gasket? Black RTV all the things!!!!

                              I second this comment!

                              SumBunny.jpg

                              https://www.instagram.com/_jdesigner_/                                          http://nevertoolow.tumblr.com/

                              🥳SOLD BMW E24 633CSI - BMW M30B32                                          🧪SOLD HCH  ES9 - 1.3 LDA
                              👽BMW E30 325IC - Toyota 1JZ-GTE                                                     ⏰ HONDA EF9 CIVIC SI - JDM B18C5
                              ☠️BMW E36 318i - Ford 5.0 FE302                                                         🚴‍♂️ GT-Labomba - 26x2.75 Freeride
                              🤹‍♀️SOLD BMW E36/7 Z3 - BMW M54B25                                                🧓SOLD BMW E10 2002 - BMW M10M05

                              1 Reply Last reply
                              0
                              • AsparagusMikeA
                                AsparagusMikeA
                                AsparagusMike
                                wrote on last edited by
                                #282

                                snap said:

                                Did you have the deck machined? If so, the timing cover needs to be machined the same amount. What sort of rtv did you use on the gasket? Black RTV all the things!!!!

                                See this is where I went wrong, I never had the engine deck machined. I only found out after the fact that in order for a MLS or cut ring headgasket to seal correctly it is important to have the engine deck machined. Although, my machinist said that the deck was checked with a straight edge and had no warpage and I have yet to see any leaks other then this small area.

                                Every gasket on the motor was installed with a layer of "The right stuff" black gasket maker.

                                1 Reply Last reply
                                0
                                • straight6pwrS
                                  straight6pwrS
                                  straight6pwr
                                  wrote on last edited by
                                  #283

                                  you sure you got RTV between the front cover and the head? I see RTV seepage between the cover and the block, but not around the top.

                                  Dan
                                  yajsYRL.jpg.e5f350b4dfe961d76ac8b32efce2e1a6.jpg

                                  1 Reply Last reply
                                  0
                                  • AsparagusMikeA
                                    AsparagusMikeA
                                    AsparagusMike
                                    wrote on last edited by
                                    #284

                                    straight6pwr said:

                                    you sure you got RTV between the front cover and the head? I see RTV seepage between the cover and the block, but not around the top.

                                    No I did not put any rtv between the head gasket and timing cover, damn it.

                                    1 Reply Last reply
                                    0
                                    • JdesignJ
                                      JdesignJ
                                      Jdesign
                                      wrote on last edited by
                                      #285

                                      AsparagusMike said:

                                      No I did not put any rtv between the head gasket and timing cover, damn it. 

                                      I guess that solves that mystery wetness 😦

                                      SumBunny.jpg

                                      https://www.instagram.com/_jdesigner_/                                          http://nevertoolow.tumblr.com/

                                      🥳SOLD BMW E24 633CSI - BMW M30B32                                          🧪SOLD HCH  ES9 - 1.3 LDA
                                      👽BMW E30 325IC - Toyota 1JZ-GTE                                                     ⏰ HONDA EF9 CIVIC SI - JDM B18C5
                                      ☠️BMW E36 318i - Ford 5.0 FE302                                                         🚴‍♂️ GT-Labomba - 26x2.75 Freeride
                                      🤹‍♀️SOLD BMW E36/7 Z3 - BMW M54B25                                                🧓SOLD BMW E10 2002 - BMW M10M05

                                      1 Reply Last reply
                                      0
                                      • AsparagusMikeA
                                        AsparagusMikeA
                                        AsparagusMike
                                        wrote on last edited by
                                        #286

                                        Now, whats the chances of that sealing up after a heat cycle or two and a re-torque of the headbolts?

                                        1 Reply Last reply
                                        0
                                        • EarlE
                                          EarlE
                                          Earl
                                          wrote on last edited by
                                          #287

                                          I mean without anything to seal it the chances of it sealing are incredibly slim

                                          museum sig 2earl.jpg

                                          1 Reply Last reply
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