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  4. the one and only e30 s52 engine swap

the one and only e30 s52 engine swap

Scheduled Pinned Locked Moved Members BMWs
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  • B
    B
    B C
    wrote on last edited by
    #263

    Looking forward to meeting you at the picnic!  The cam sensor has a female connector which fits with the male connector on the harness. I had to order a different cam sensor because the first one I bought was the wrong gender/different plug. It needs to be an M50/S50 cam sensor

    I cant remember what gender everything is supposed to be but all I know is there was once a gay situation requiring a new sensor purchase

    1 Reply Last reply
    1
    • AsparagusMikeA
      AsparagusMikeA
      AsparagusMike
      wrote on last edited by
      #264

      Damn you @GunMetalGrey

      1 Reply Last reply
      0
      • HipMFH
        HipMFH
        HipMF
        wrote on last edited by
        #265

        AsparagusMike said:

        Damn you @GunMetalGrey

        Ben is still confused at the moment, but when he get it, it will be like:

        images?q=tbn:ANd9GcSVKLCjwTbRmVxjV19Us7S

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        0
        • GunMetalGreyG
          GunMetalGreyG
          GunMetalGrey
          wrote on last edited by
          #266

          AsparagusMike said:

          Damn you @GunMetalGrey

          Easy chief! 
          Is this because of your gender fluidity?

          ...

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          0
          • AsparagusMikeA
            AsparagusMikeA
            AsparagusMike
            wrote on last edited by
            #267

            GunMetalGrey said:

            Easy chief! 
            Is this because of your gender fluidity? 

            It is.

            It's not your fault, lol. I thought for sure I had the right sensor because real oem was giving me that same part number as the sensor you gave me under a couple different obd1 vehicle. Made me keep thinking something was funky with harness.

            1 Reply Last reply
            0
            • GunMetalGreyG
              GunMetalGreyG
              GunMetalGrey
              wrote on last edited by
              #268

              Buy this
              http://www.bimmerworld.com/Cooling/Radiators/CSF-OE-Plus-Radiator-E36-M3-328-325-323.html

              ...

              1 Reply Last reply
              0
              • EarlE
                EarlE
                Earl
                wrote on last edited by
                #269

                @Tkuhn and I can attest that CSF is the way to go for radiators=) I had no clue that they made one with OE plastic ends.

                museum sig 2earl.jpg

                1 Reply Last reply
                1
                • GunMetalGreyG
                  GunMetalGreyG
                  GunMetalGrey
                  wrote on last edited by
                  #270

                  ^ For sure, it's a super cost effective option and I've used a few myself with no issues.

                  ...

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                  • AsparagusMikeA
                    AsparagusMikeA
                    AsparagusMike
                    wrote on last edited by
                    #271

                    GunMetalGrey said:

                    Buy this
                    http://www.bimmerworld.com/Cooling/Radiators/CSF-OE-Plus-Radiator-E36-M3-328-325-323.html

                    giphy.gif

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                    0
                    • AsparagusMikeA
                      AsparagusMikeA
                      AsparagusMike
                      wrote on last edited by
                      #272

                      I feel so lame with my wimpy amounts of progress lately.

                      Got the output flange removed, pulled the dampener off so I don't have anymore dssr clearance issues, then reinstalled. Had to modify a 30mm socket just slightly to fit around the nut.

                      20180521124457.jpg

                      20180521005942.jpg

                      20180521141310.jpg

                      Now that the dssr clears, everything feels nice and tight and the shifter is very crisp. As you can see though, I'm having some lineup issues.

                      20180519090013.jpg

                      20180524232121.jpg

                      I have no issues with shifting and it goes into every gear with no interference's but the thing is completely off center and looks wacky as hell so I'm just curious what others have done or if they had similar issues.

                      Ceramic coat headers... check

                      20180519082116.jpg

                      Re-installed them and was relieved when I crawled under and was able to screw in my O2 sensor with just enough clearance on the original bungs welded on the headers.

                      20180524231728.jpg

                      Last week I pulled the dash back out and threw another layer of the flock it kit on there. It needs about a week to cure completely before blowing off access and reassembling.

                      20180524231529.jpg

                      20180524231440.jpg

                      At the moment I'm waiting for the last of my parts to show up for the motor so to keep chugging along I took some time to install and bleed the entire brake system, brake pedal feels great and there are no leaks!

                      20180524231640.jpg

                      20180524231612.jpg

                      Figured out why I was having troubles with the booster rod not bolting up to the pedal...

                      I was trying to use the 944 clevis (left) instead of the original e30 one (right). All I can say is I'm lucky I didn't take any more off the threaded rod cause once I put the e30 one on it fit up perfectly!

                      20180522131901.jpg

                      On to more brake related things... doesn't look like I will be having a e-brake this season. Instead of replacing the dust shield like any person with a brain would do I decided to sand blast and por-15 the old ones in order to save them. Well, turns out the metal is a bit to corroded through around the holes where the pins go in to hold the shoes and every attempt at installing the pins with the springs results in it just ripping back out and tearing the hole even more, yah!

                      20180523143104.jpg

                      Sense I will have to replace the dust shields (which means pulling the trailing arms back off and the wheel hub) I removed the e-brake lines and decided I'm just gonna run no e-brake for this season and mess around with reinstalling it next winter.

                      I did get the carpet scrubbed as best I could this last weekend. There are a few stains that are most definitely coming out but they are in areas where the floor mats will be covering so I'm not gonna worry about it to much.

                      Hoping to get the carpet and dash reinstalled by the end of this week.

                      Also gonna start tearing the front seats apart for reupholstering.

                      Oh! one other thing I should mention is I found an alternative replacement for the gas tank tube.

                      https://www.advancedfluidsolutions.co.uk/m16-x-15mm-swivel-nut-x-7mm---8mm-hose-tail-516-2107-p.asp

                      I located this website off the forums from a guy who had found this part that has the correct flared ends for the tank. With the barbed end sides you just have to run a rubber gas hose with a bit of slack from one to the other. Now these parts are coming from the UK so I'm not entirely sure when they will be showing up but the cost was so inexpensive I couldn't not give it a try and according to this guy, they worked great with no leaks.

                      1 Reply Last reply
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                      • HipMFH
                        HipMFH
                        HipMF
                        wrote on last edited by
                        #273

                        AsparagusMike said:

                        I feel so lame with my wimpy amounts of progress lately.

                        Please.

                        Your progress has made most off the people around here look lazy and pathetic, myself included. That being said, it's all the little nit-picky PITA details that make the difference between a "finished" project and a pile of parts that runs and drives. Keep it up! 👍

                        AsparagusMike said:

                        20180521124457.jpg

                        Don't tell @GunMetalGrey but I did the same mod to his 30mm this past weekend to get the input flange off my diff 😀

                        1 Reply Last reply
                        2
                        • AsparagusMikeA
                          AsparagusMikeA
                          AsparagusMike
                          wrote on last edited by
                          #274

                          😁😁

                          20180531230611.jpg

                          (ya I know, the pics are terrible. I dropped my phone and the camera lens hit a small rock and cracked so now I get fun little glares on every picture)

                          20180601173211.jpg

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                          0
                          • GunMetalGreyG
                            GunMetalGreyG
                            GunMetalGrey
                            wrote on last edited by
                            #275

                            I like hearing these noises.

                            ...

                            1 Reply Last reply
                            4
                            • B
                              B
                              B C
                              wrote on last edited by
                              #276

                              Nicely done!  and it idles nice and smooth as well. 

                              Image result for son am proud you

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                              0
                              • GunMetalGreyG
                                GunMetalGreyG
                                GunMetalGrey
                                wrote on last edited by
                                #277

                                GunMetalGrey said:

                                I like hearing these noises.

                                Brought to next page for convenience

                                ...

                                1 Reply Last reply
                                6
                                • m42b32M
                                  m42b32M
                                  m42b32
                                  wrote on last edited by
                                  #278

                                  Nice!!!

                                  1991 318is, 1991 318i, 2022 Bronco

                                  1 Reply Last reply
                                  0
                                  • AsparagusMikeA
                                    AsparagusMikeA
                                    AsparagusMike
                                    wrote on last edited by
                                    #279

                                    Aaaaahhhhh yaaaaaa!!!

                                    I still can't believe how well the motor is running and the fact that it even started! it idles very smooth. Gotta be honest, Was a little worried whether or not it was gonna start at all and if it did that it was just gonna throw a rod through the oil pan right away or something.

                                    Now the motor ain't perfect and in fact I may still have a possible minor problem that could turn into a major one. It wasn't tell the second time I started it up (for my grandfather who was very excited to hear it finally run) that Ben noticed a very bad oil leak coming from the right side of the motor where the engine block, head gasket, and timing cover meet.

                                    Assuming my head gasket wasn't sealing properly and I was gonna have to pull the head back off I almost immediately felt like falling to the floor and crying. After chatting about it for a bit and running it another time I got a better look at where the leak was coming from and I can't even begin to explain how relieved I was. I never installed a crush washer on the primary timing chain tensioner and it was leaking very quickly.

                                    Friday rolled around and right after I finished up at work I picked up the correct size crush washer from Napa, installed it torquing it to spec, and ran the motor one more time.

                                    20180617225333.jpg

                                    The super fast leak I was experiencing before is gone which is a plus but, as you can see there is still a small amount slowly seeping out of the area where the head gasket and timing cover meet, Shit.

                                    20180617225352.jpg

                                    As for right now I'm gonna get the rest of the cooling system hooked up and run the motor through a few heat cycles, re-torquing the head studs after. Only after doing this does it continue to leak I will most likely be pulling the head back off 😫 and assessing the problem in more depth which will probably conclude with me going back to a oem head gasket which is what I should have done in the first place but I'm a noob at this and sometimes I think I need things that I really don't and it comes back to bight me in the ass.

                                    Onto other things... interior is almost completely reinstalled. At the moment I am on the hunt for another driver side sport seat of any color or fabric as long as it has a good bracket. Tomorrow I'm going to be giving a junk yard down in Milwaukee a call who apparently have some out of a 88 325is, really hoping they're sport seats)

                                    As for things to get done the list is plentiful but definitely attainable. I have to take the intake manifold back off to finish up installing the coolant spider hose and upper heater core hose so that I can finally fill the system with coolant. I also have the bimmerworld sending unit block to install as well as sending units for oil pressure, oil temp, and coolant temp (still waiting on them to show up). If everything shows up this week and I find a seat, hopefully I can take the car out on the road for a short drive next weekend and break in the motor a bit. 😄

                                    Next big thing on the list though will be the exhaust system for sure as I do plan on making my own and I do not have that all figured out quite yet.

                                    1 Reply Last reply
                                    1
                                    • B
                                      B
                                      B C
                                      wrote on last edited by
                                      #280

                                      Did you have the deck machined? If so, the timing cover needs to be machined the same amount. What sort of rtv did you use on the gasket? Black RTV all the things!!!!

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                                      0
                                      • JdesignJ
                                        JdesignJ
                                        Jdesign
                                        wrote on last edited by
                                        #281

                                        snap said:

                                        Did you have the deck machined? If so, the timing cover needs to be machined the same amount. What sort of rtv did you use on the gasket? Black RTV all the things!!!!

                                        I second this comment!

                                        SumBunny.jpg

                                        https://www.instagram.com/_jdesigner_/                                          http://nevertoolow.tumblr.com/

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                                        0
                                        • AsparagusMikeA
                                          AsparagusMikeA
                                          AsparagusMike
                                          wrote on last edited by
                                          #282

                                          snap said:

                                          Did you have the deck machined? If so, the timing cover needs to be machined the same amount. What sort of rtv did you use on the gasket? Black RTV all the things!!!!

                                          See this is where I went wrong, I never had the engine deck machined. I only found out after the fact that in order for a MLS or cut ring headgasket to seal correctly it is important to have the engine deck machined. Although, my machinist said that the deck was checked with a straight edge and had no warpage and I have yet to see any leaks other then this small area.

                                          Every gasket on the motor was installed with a layer of "The right stuff" black gasket maker.

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