the one and only e30 s52 engine swap
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Ya, so things have been a happenin...
By the way, thx for the tip on that bolt extractor kit for getting the last bolt out on the gas tank. Worked like a charm.
As well as the rest of the aluminum subframe sleeve... To get it out I used a tig torch set on AC (usually used for welding aluminum) and it pretty much just heated up really fast and blasted it out all at the same time.
After getting that done, I was able to pull all the rest of the brake and fuel lines which I should say were very crusty and in dyer need of replacement.
In fact once I started to pop the fuel lines out of the brackets they immediately started to leak in 3 different spots. Gonna be replacing all the lines with copper nickel line 5/16 for the fuel and 3/16 for the brake. Ordered a bubble flaring kit from Matco the other day. Hoping to see it here Monday or Tuesday.
For the interior, as you've seen above I got the dash and carpet pulled. Carpet is a nasty mess , Gonna try cleaning it today back at home and see how she looks. Not really sure about dying the carpet as I am a little leery about how it may hold up over time. Also came upon a website while researching carpets for bmw's called stockinteriors.com. They will make a molded carpet with the foam for an e30 for about 170 bucks, only thing I would have to do is cut in the necessary holes for it to fit, something I may have to consider if the original carpet doesn't work out.
As for the dash, Got it completely dissembled last, dremeled out all of the cracks with a grinding stone. Will begin body filling the cracks tonight and sand it down. Order dash flocking kit, check.
Also started to clean all the foam for sealing the duck work. Anyone know where I can get a good replacement for that kind of stuff?
And onto the rust repair...
So far this is all that I was able to get done for repair so far. Tough thing I learned my lesson from is the fact I decided to use 12 gauge steel instead of something a bit liter like 16 or 18. It still ended up turning out alright and welded up nicely with just a few issues where the amperage was to high and burned holes in the original body metal because of how much thinner it was. Will clean it up a bit more with a paddle wheel and paint on the por-15.
There are about three more spots that need to be cut and welded up with new metal on the passenger side floor panel. After that, on to the driver side which I have began cutting out where the rust has ate through.
After learning my lesson, gonna be using something a bit liter on this side like 18 gauge. Gonna weld much better to the original metal and bend nicer.
A couple other things done... removed the entire airbag system and got the hole drilled, tapped, and helicoiled on the timing cover.
Still waiting on new gaskets to reinstall it as well as hand full of other parts including all new 95a poly bushings, motor mounts, and trans mounts from revshift! Still waiting on my frames to get blasted which were suppose to be done this last Friday but it seems everyone I have been getting work done by recently have been telling me they would get it done by this time and end up not having it done when I call them on that date, some people's kids I tell ya.
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Awesome progress!
As far as the purge valve stuff goes, I let that line vent to atmosphere & have the purge valve still connected to the harness, just let that hang out wherever -
@straight6pwr bought a carpet from stockinteriors.com or a similar site.
He could tell you what the pros cons are of it.
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Told ya, those extractors are a life saver. Lookin good
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So many pictars. Keep it up man this thread is great.
https://www.instagram.com/_jdesigner_/ http://nevertoolow.tumblr.com/
🥳SOLD BMW E24 633CSI - BMW M30B32 🧪SOLD HCH ES9 - 1.3 LDA
👽BMW E30 325IC - Toyota 1JZ-GTE ⏰ HONDA EF9 CIVIC SI - JDM B18C5
☠️BMW E36 318i - Ford 5.0 FE302 🚴♂️ GT-Labomba - 26x2.75 Freeride
🤹♀️SOLD BMW E36/7 Z3 - BMW M54B25 🧓SOLD BMW E10 2002 - BMW M10M05 -
You're really digging into this thing!
You are going to love the feel of the brake pedal after swapping all of the lines. While you are at it make sure to replace the soft brake lines, and may as well replace all of the hardlines (trailing arm lines etc.)
Keep up the good work!
I'll dig for the vanos tools sometime this week, should be able to get out to the shop.
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@straight6pwr bought a carpet from stockinteriors.com or a similar site.
He could tell you what the pros cons are of it.
pros:
- color choices
- lightweight
- synthetic material so better stain resistance
- cheap, relative to new OEM carpet
cons:
- fit is not great
- takes a bit of effort to install
- more cabin noise than stock
basically, if your carpet could be R&R'd back to good condition, I wouldnt bother with an aftermarket replacement. mine was ripped and smelled awful from water intrusion.
Dan
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pros:
- color choices
- lightweight
- synthetic material so better stain resistance
- cheap, relative to new OEM carpet
cons:
- fit is not great
- takes a bit of effort to install
- more cabin noise than stock
basically, if your carpet could be R&R'd back to good condition, I wouldnt bother with an aftermarket replacement. mine was ripped and smelled awful from water intrusion.
Thx for the info! Hopefully the original cleans up well.
You can buy those HVAC gaskets new from the dealer. Check realoem.com for the part number
Got the part number. Called up the dealer, 35 dollars for a piece of foam. Ya, no.
Awesome progress!
As far as the purge valve stuff goes, I let that line vent to atmosphere & have the purge valve still connected to the harness, just let that hang out whereverThat's exactly what I want to do. Thanks for confirming it.
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For the charcoal canister, I will see if I can cut the line back closer to the fuel tank then install an inline fuel filter just to allow it to breathe but not allow dirt in. I will post more once I get there
That will stink, literally, anytime the car is parked and the temperature increases you will smell gas. Maybe I missed something? Why are we not connecting charcoal canisters? There are aftermarket universal ones for cheap if the original is broken.
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That will stink, literally, anytime the car is parked and the temperature increases you will smell gas. Maybe I missed something? Why are we not connecting charcoal canisters? There are aftermarket universal ones for cheap if the original is broken.
I wanted to keep it but I already had to relocate it 2 "above the stock E30 location in order to clear the E36 engine mount arms. Now the top of it hits the master cylinder. I will proceed with removing it as planned but if I can find a suitable smaller replacement then I will consider it.
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FWIW I don’t smell gas
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I had my tank vent through a small filter and had a small line going towards the ground right by the fuel tank. I had removed all of the stock hardline and canister stuff.
Never smelled gas, never had the car start on fire. -
I've never smelled gas from my canister removal. Only when the fuel rail line leaked.
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I'll start off right away by saying that dash repair, is not as easy as it seems. I spent right around 8 hours total body filling and sanding the shit out of this thing. Many times I came upon more small cracks I hadn't noticed before and had to go back and open them up and fix em. All in all it ended up turning out really great and I couldn't be more pleased.
The dash flocking was pretty straight forward as there is a pretty well written instructions that comes with the kit. I would say the one and only struggle about the hole process was the amount of time I had to get it done. You get 15 minutes total to get the black undercoat and the fibers on. Luckily I had a friend help me with the painting and so it took us about 10 minutes to get the painting done and the last few minutes to frantically get the fibers blown on before the undercoat dried. I went overboard with the fibers as the kit advises u to in order to cover all the areas. The cure takes about 15 - 17 hours before u can shake the excess fibers off and another 72 hours to a week before u can install it back in the car.
We'll see how she looks tomorrow once I shake it off.
On another note, got the driver side rust hole fixed up, 16 gauge worked so much better and welded up with little issue.
Subframes and trailing arms back from blasting!
Reinforcement time...
Front subframe all welded up before calling it quits tonight. All credit goes to my buddy Forrest and his master skills with a tig welder...
Gonna help finish up the reinforcement welding tomorrow as well as two other small rust holes on the passenger side that need to be cut out and welded up. Also praying that my parts show up from fcp so that I can get the timing cover back on the motor. Was suppose to get a few parts I was having powder coated back about week ago but it seems that their oven broke down and was unable to get it back up and running tell about a day ago, so once again, I wait.
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Dang, you're making the rest of us look bad with all this progress!
All that healthy asparagus eatin'
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