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Build Thread?

Scheduled Pinned Locked Moved Members BMWs
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  • R
    R
    Rowleym
    wrote on last edited by
    #583

    GunMetalGrey said:

    New game

    How long does it take a machine shop to mess up a turbo manifold?

    oh boy. this doesn't sound good.

    96.jpg96.jpg96.jpg96.jpg

    sk8 or die

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    • GunMetalGreyG
      GunMetalGreyG
      GunMetalGrey
      wrote on last edited by
      #584

      Took it to the shop that did mikes motor due to the fact that they were the only automotive place locally that had a belt sander that could do anything to my manifold. I now realize I should have just taken it to a machine shop (non auto) and waited the extra time to have it done. I was hoping to have it shipped off to brian yesterday, but what I ended up with wasn't going anywhere. 
      I brought the manifold in because I could see it was slightly bowed on the mounting flange that goes on the head. It wasn't off by a ton, but if I am getting it ceramic coated I want it straight. I told the guy that I wanted both mating surfaces flat if they were at all warped. I called them later in the day and he said he had been working on it all day and it was finally done. I headed over there and he handed me the manifold saying it was still hot. This is what I saw.
      IMG20150715155049280HDRzpslg3rf4zb.j
      IMG20150715155055802zps4qdaqtru.jpg
      IMG20150715155342217zpsakhvdfbb.jpg
      IMG20150715155001989HDRzpsjevhnbch.j
      IMG20150715155012357zpsazhr8b3b.jpg
      Not only is the turbo mounting flange practically gone, the side that mates to the head now is .05" low instead of the inside being a tiny bit high when I brought it in. The guy said "thats how it went in the machine" , "if it is chinese the metal isn't great" "I've never seen material come off like that" "it was getting really hot" and then blamed the center being low on how hot it got when he was grinding it. 
      My question, what kind of idiot looks at that manifold and says, "looks good!" 
      They will be buying me a new manifold 
      Ninja Edit: the turbo mounting flange used to be damn near 1/2" thick.

      ...

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      0
      • B
        B
        B C
        wrote on last edited by
        #585

        Looks good!

        1 Reply Last reply
        0
        • HipMFH
          HipMFH
          HipMF
          wrote on last edited by
          #586

          Yeah, Cleatus and Jethro thought it looked okay. Maybe you BMW types are just being too picky.

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          • H
            H
            Hammerdown
            wrote on last edited by
            #587

            Good thing that guy isn't a Barber. If you asked for an inch off the top you'd probably end up castrated.

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            2
            • R
              R
              Rowleym
              wrote on last edited by
              #588

              Honestly thought it wasn't going to be anywhere near that bad. I don't think I've ever seen someone do that BAD of a job.

              96.jpg96.jpg96.jpg96.jpg

              sk8 or die

              1 Reply Last reply
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              • GunMetalGreyG
                GunMetalGreyG
                GunMetalGrey
                wrote on last edited by
                #589

                I just don't understand how you can look at that and think it is okay.

                ...

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                • EarlE
                  EarlE
                  Earl
                  wrote on last edited by
                  #590

                  I just don't understand how you can take that much off before realizing something doesn't seem right.....at least you have a nice paperweight like me now=)

                  museum sig 2earl.jpg

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                  • GunMetalGreyG
                    GunMetalGreyG
                    GunMetalGrey
                    wrote on last edited by
                    #591

                    Oh fun! An even better development!
                    Steve (Blunttech) doesn't have any manifolds in stock, and he said it will be months before he does again. 
                    If Good'n Tight doesn't have any I am SOL for far too long. 
                    Fingers crossed.

                    ...

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                    • CMartC
                      CMartC
                      CMart
                      wrote on last edited by
                      #592

                      Can you cut off and weld on another turbo flange?

                      Excursion 7.3
                      E30 LS1

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                      0
                      • R
                        R
                        Rowleym
                        wrote on last edited by
                        #593

                        CMart said:

                        Can you cut off and weld on another turbo flange?

                        absolutely. But 5$ says you would have to modify the downpipe haha. 

                        Are they gonna keep it if they buy you a new one? Id probably buy this one for cheap maybe :)

                        96.jpg96.jpg96.jpg96.jpg

                        sk8 or die

                        1 Reply Last reply
                        0
                        • GunMetalGreyG
                          GunMetalGreyG
                          GunMetalGrey
                          wrote on last edited by
                          #594

                          My problems with a new flange :
                          The flange is the collector, so all 7 pipes are welded right to it. 
                          Welding on welds
                          Trusting that the flange would be in the same spot 
                          The side that mates to the head is still super messed up, and by the time it's straight the turbo will be further into the valve cover and I can't clock the turbo further than I have already.

                          ...

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                          • GunMetalGreyG
                            GunMetalGreyG
                            GunMetalGrey
                            wrote on last edited by
                            #595

                            Rowleym said:

                            Are they gonna keep it if they buy you a new one? Id probably buy this one for cheap maybe :)

                             Not sure, I kind of want it as well lol

                            ...

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                            • GunMetalGreyG
                              GunMetalGreyG
                              GunMetalGrey
                              wrote on last edited by
                              #596

                              Good news, there are some manifolds in stock!

                              ...

                              1 Reply Last reply
                              3
                              • GunMetalGreyG
                                GunMetalGreyG
                                GunMetalGrey
                                wrote on last edited by
                                #597

                                I'm so annoyed with other people/companies. 
                                After three weeks I finally got my manifold, which Snap so graciously coated in under 36 hours.
                                I went to put my head on tonight, the f'ing copper spacer is bent in a direction that will not bend back without concern. 
                                IMG20150808212609247zps8k3pkfxu.jpg
                                Super thrilled about that.

                                ...

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                                • B
                                  B
                                  B C
                                  wrote on last edited by
                                  #598

                                  Is that the only area that doesnt line up right?

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                                  • GunMetalGreyG
                                    GunMetalGreyG
                                    GunMetalGrey
                                    wrote on last edited by
                                    #599

                                    Yes
                                    Edit : I saw that and was more than annoyed so I left for the evening.

                                    ...

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                                    • GunMetalGreyG
                                      GunMetalGreyG
                                      GunMetalGrey
                                      wrote on last edited by
                                      #600

                                      Good news, the owner of the company is pegging it on shipping, and said I had to file a claim with UPS.
                                      I am going to take another look at it and see if I feel comfortable with pulling the material back where it needs to be, and if not will be ordering a new one and hoping that UPS covers the insurance claim that I filed. 
                                      He doesn't have any in stock either, so I get to wait for that if I don't like the way this one turns out.

                                      We are going on 4 weeks of no progress due to outside companies.

                                      ...

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                                      • GunMetalGreyG
                                        GunMetalGreyG
                                        GunMetalGrey
                                        wrote on last edited by
                                        #601

                                        Except Brian (Snap) he is a madman, and returned parts in less than 48 hours.

                                        ...

                                        1 Reply Last reply
                                        1
                                        • GunMetalGreyG
                                          GunMetalGreyG
                                          GunMetalGrey
                                          wrote on last edited by
                                          #602

                                          One step forward, three steps back.
                                          Got the head one and torqued down, put the cams in and did the timing. 

                                          Put the primary chain guide in (upper guide that holds the chain that runs between the cams)
                                          When I went to tighten the bolt in the primary guide that runs down into the front timing cover, I grabbed the torque wrench and set it to the spec that the bentley says. Stripped the threads out of the aluminum. Fantastic!
                                          Any suggestions as to how to fix this? In order to run a helicoil I would have to take the head back off.... 
                                          This new shop must be cursed.

                                          ...

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