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  4. 540i: Resonator/Muffler delete.

540i: Resonator/Muffler delete.

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  • YoungCRY
    YoungCRY
    YoungCR
    wrote on last edited by
    #14

    I'm down!

    Chris Young
    BMWCCA #458972
    1986 528e/5  | 1994 530i/5 | 1995 540i/6 | 2013 X5 35d | 1998 C1500 Suburban | 1995 K2500 Suburban

    1 Reply Last reply
    0
    • Dominic540D
      Dominic540D
      Dominic540
      wrote on last edited by
      #15

      BMWben said:

      .As far as the dual exhaust option, it would require cutting/modifying the spare tire tub, as there is no room for a pipe on the passenger side. I would stay away from that personally.

      Or do dual pipes side by side like my 540  :cool: also, another person to join our 540 gang when we go to meets Dom! 

      I really need to do my exhaust too, I'm just cutting out my cats and stock resonator and putting a magnaflow resonator on. If you want Zach, we could team up and knock both of our cars out when I'm home in a week.  

      Woohoo, the gang is growing! (And yes, I think we can make the exception.)

      I plan on doing a very similar exhaust setup once I get everything done and put back together.

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      • R
        R
        REKIII
        wrote on last edited by
        #16

        I second an M5 rear bumper cover for true duals.  

        Simply cutting off the dead end donkey dick thing under the car should not hurt performance, but it is a major percentage of the total resonator volume, it will make it louder and possibly add a drone.

        If it were me, I'd cut the entire stock resonator thing off, make custom dual exhaust from the Y back.  I'd weld in two tuned resonators (magnaflow or similar) and hand two smaller mufflers in the rear (again, magnaflow or similar).

        I've never looked underneath a 540, but can you run a passenger exhaust and keep the spare?

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        • CMartC
          CMartC
          CMart
          wrote on last edited by
          #17

          Someone in the 540 clan should really think about buying mine. It was badass.

          https://m.flickr.com/#/photos/121188167@N08/15508368719/

          Excursion 7.3
          E30 LS1

          1 Reply Last reply
          0
          • R
            R
            REKIII
            wrote on last edited by
            #18

            Except for the rediculous looking crush bends

            1 Reply Last reply
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            • CMartC
              CMartC
              CMart
              wrote on last edited by
              #19

              Yes, except for the rEdiculous looking crush bends that you can't see because they are under the car.

              Excursion 7.3
              E30 LS1

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              • BMWbenB
                BMWbenB
                BMWben
                wrote on last edited by
                #20

                CMart said:

                Someone in the 540 clan should really think about buying mine. It was badass. https://m.flickr.com/#/photos/121188167@N08/15508368719/

                Im ballin on a broke ass college kid budget and my 540 is a e34, probably won't bolt right in.

                Dominic540 said:

                I plan on doing a very similar exhaust setup once I get everything done and put back together.

                Your in Milwaukee too, might as well do all the 540 gangs exhaust done this winter. On a second note, WIbimmer 540 gang stickers. A necessity.

                1446849910209930378394662425 (1).jpg

                BMWCCA #499464

                Current - 1995 540i/6 V 2.0 | Dead - 1995 540i/6 | Sold - 1995 318is

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                • CMartC
                  CMartC
                  CMart
                  wrote on last edited by
                  #21

                  Can my bastard 340i join?

                  And yeah I think this will only fit a late model E39 or any one with the 4-1 manifolds.

                  Excursion 7.3
                  E30 LS1

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                  • Dominic540D
                    Dominic540D
                    Dominic540
                    wrote on last edited by
                    #22

                    REKIII said:

                    I second an M5 rear bumper cover for true duals.  

                    Simply cutting off the dead end donkey dick thing under the car should not hurt performance, but it is a major percentage of the total resonator volume, it will make it louder and possibly add a drone.

                    If it were me, I'd cut the entire stock resonator thing off, make custom dual exhaust from the Y back.  I'd weld in two tuned resonators (magnaflow or similar) and hand two smaller mufflers in the rear (again, magnaflow or similar).

                    I've never looked underneath a 540, but can you run a passenger exhaust and keep the spare?  

                    It may be possible, but I have not thought seriously enough about it to warrant giving it a try. If it is possible, I would imagine it could be rather difficult, and may hang down lower than the underside of the car.

                    BMWben said:

                    Your in Milwaukee too, might as well do all the 540 gangs exhaust done this winter. On a second note, WIbimmer 540 gang stickers. A necessity.

                    I am just north of Milwaukee by about 40 miles (only about 15 from Zach), but my car is no where near ready to have an exhaust put on. It currently has the engine and tranny removed and half of the engine is apart with more to do.

                    I like the sticker idea though, definitely necessary.

                    1 Reply Last reply
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                    • BMWbenB
                      BMWbenB
                      BMWben
                      wrote on last edited by
                      #23

                      Dominic540 said:

                      I am just north of Milwaukee by about 40 miles (only about 15 from Zach), but my car is no where near ready to have an exhaust put on. It currently has the engine and tranny removed and half of the engine is apart with more to do. I like the sticker idea though, definitely necessary.

                      Well we can bring your exhaust over and cut it up just to get it done or you can come for the party I'm volunteering someone to have. My family friends live 45 mins north of Milwaukee so we can make this work quite well.

                      CMart said:

                      Can my bastard 340i join?And yeah I think this will only fit a late model E39 or any one with the 4-1 manifolds.

                      WIbimmer v8.... Something. I don't know I'm sure we can come up with something catchy, as long as there is a sticker.

                      1446849910209930378394662425 (1).jpg

                      BMWCCA #499464

                      Current - 1995 540i/6 V 2.0 | Dead - 1995 540i/6 | Sold - 1995 318is

                      1 Reply Last reply
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                      • Dominic540D
                        Dominic540D
                        Dominic540
                        wrote on last edited by
                        #24

                        CMart said:

                        Can my bastard 340i join?

                        And yeah I think this will only fit a late model E39 or any one with the 4-1 manifolds.

                        I think we can open it up to any M60/62 engines. What do you think Ben? And you are correct, early model E39's like mine and Zach's have two 2-1 manifolds per side in place of a 4-1 manifold.

                        BMWben said:

                        Well we can bring your exhaust over and cut it up just to get it done or you can come for the party I'm volunteering someone to have. My family friends live 45 mins north of Milwaukee so we can make this work quite well.

                        WIbimmer v8.... Something. I don't know I'm sure we can come up with something catchy, as long as there is a sticker.

                        Still not completely set on the exhaust route I plan to take, but I can do the party! Out of curiosity, where is your friend's place?

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                        • BMWbenB
                          BMWbenB
                          BMWben
                          wrote on last edited by
                          #25

                          Dominic540 said:

                          Still not completely set on the exhaust route I plan to take, but I can do the party! Out of curiosity, where is your friend's place?

                          Umm crap, I think it Grafton. Not 100% sure but it probably close to you guys and I'm willing to drive around especially if I just made my car all sexy sounding

                          1446849910209930378394662425 (1).jpg

                          BMWCCA #499464

                          Current - 1995 540i/6 V 2.0 | Dead - 1995 540i/6 | Sold - 1995 318is

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                          • R
                            R
                            REKIII
                            wrote on last edited by
                            #26

                            No m60 or m62 here :(

                            If I ever join you guys, I'll park far enough away so no one thinks I'm part of the group!!

                            1 Reply Last reply
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                            • Dominic540D
                              Dominic540D
                              Dominic540
                              wrote on last edited by
                              #27

                              BMWben said:

                              Umm crap, I think it Grafton. Not 100% sure but it probably close to you guys and I'm willing to drive around especially if I just made my car all sexy sounding . I concur, m60/62 clan. Just need a catchy name because 540 gang was just so great then sticker design can happen at the party this winter.

                              That is very close to both of us, and actually where both Zach and I work. So there are plenty of places where we could meet and go for a drive. I will have to take the e34 though, which kind of defeats the purpose of a m60/62 clan meet haha. We will think of a sticker design I'm sure.

                              1 Reply Last reply
                              1
                              • Dominic540D
                                Dominic540D
                                Dominic540
                                wrote on last edited by
                                #28

                                REKIII said:

                                No m60 or m62 here :(

                                If I ever join you guys, I'll park far enough away so no one thinks I'm part of the group!!

                                Sorry, forgot the S62! You are welcome too of course.

                                1 Reply Last reply
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                                • BMWbenB
                                  BMWbenB
                                  BMWben
                                  wrote on last edited by
                                  #29

                                  REKIII said:

                                  No m60 or m62 here :(

                                  If I ever join you guys, I'll park far enough away so no one thinks I'm part of the group!!

                                  It ok, we will have bomb ass stickers on our cars so people will know the difference

                                  1446849910209930378394662425 (1).jpg

                                  BMWCCA #499464

                                  Current - 1995 540i/6 V 2.0 | Dead - 1995 540i/6 | Sold - 1995 318is

                                  1 Reply Last reply
                                  1
                                  • Dominic540D
                                    Dominic540D
                                    Dominic540
                                    wrote on last edited by
                                    #30

                                    Sounds like a plan!

                                    Ps. Sorry for the thread jacking Zach

                                    1 Reply Last reply
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                                    • rampelsauceR
                                      rampelsauceR
                                      rampelsauce
                                      wrote on last edited by
                                      #31

                                      All good.  It's for the cause.  

                                      TJ texted me with another exhaust option.  I guess its a not so expensive muffler that has some kind of internal valve that opens at WOT.  

                                      I wouldn't mind checking that out.  Chopping up exhaust is pretty cheap.  

                                      V8 Mafia 4 LYFE

                                      547421260Wagonsig.jpg.13a2d6479bb8e139b82b81acc0402e18.jpg

                                      E91 328xi - F15 X5 40e - Hopes and dreams of eventually having a cool car

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                                      • EarlE
                                        EarlE
                                        Earl
                                        wrote on last edited by
                                        #32

                                        I say just remove the exhaust manifolds and be done with it=P That or zoomies out from under the front :shifty:

                                        museum sig 2earl.jpg

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                                        • Dominic540D
                                          Dominic540D
                                          Dominic540
                                          wrote on last edited by
                                          #33

                                          Here is the entire exhaust from headers back after the scuba tanks are removed. I made the cut directly after the rear axle when installed on the car.

                                          a758e01524c8b82b46280df5857767f6.jpg

                                          7b2b14f68177f4ae5dd0d0258a94e52b.jpg

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