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The E46 M3 Journal

Scheduled Pinned Locked Moved Members BMWs
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  • DrLeadFootD
    DrLeadFootD
    DrLeadFoot
    wrote on last edited by
    #259

    35ab997bd178b0351e415d38569704ae.jpg664666f0f5878bbd9447d43cc745385b.jpga0918427214da7b3a628622585f998a4.jpg82822cbb4d462255f604e3e4fe0aa6cf.jpg6fa91571d09723924393ff8f820ca4d3.jpgab114f379ce76584ef2b8163d9a3163e.jpg

    Forgot I had this caliper from the ammo reloading stage I had before I got my license.

    10514da20eefe0e1887dc44657ddcc32.jpg

    I have the 49mm bearings coming tomorrow.

    -Have a lot of clean up to do on the outside. Oil and corrosion from winter motoring.

    -Swap all the new sensors over to the new motor.

    -Valve cover gasket and plugs.

    -Move all coils over to the new motor.

    -Clean vacuum lines out with brake cleaner.

    Sent from my SM-G900V using Tapatalk

    15924991875a64c599885m.jpg

         @DrLeadFoot

    1 Reply Last reply
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    • DrLeadFootD
      DrLeadFootD
      DrLeadFoot
      wrote on last edited by
      #260

      Doing the rod bearings and other odds and ends while the motor is on the engine stand.

      This is one of the better ones.  The rod side bearings were in need of replacing.  Glad I'm doing this now.

      2294394443558c49a2fb8b.jpg

      2275594117026331dabe5b.jpg

      Zipties to keep the rods from banging into the journals.

      2252558167798fc18535cb.jpg

      The chaos

      2232121335417aed460d3b.jpg

      15924991875a64c599885m.jpg

           @DrLeadFoot

      1 Reply Last reply
      0
      • wasnt m3W
        wasnt m3W
        wasnt m3
        wrote on last edited by
        #261

        Did you ever figure out why the compression was so low?

        m3sig-1.jpg

        1 Reply Last reply
        0
        • DrLeadFootD
          DrLeadFootD
          DrLeadFoot
          wrote on last edited by
          #262

          wasnt m3 said:

          Did you ever figure out why the compression was so low?

          I didn't yet but a lot of signs are pointing to rings.  Oil in the intake manifold.  When the motor was running and you take the oil cap off it was smoking pretty badly.

          I have the parts for the bearings and the directions from a BMW tech for the torquing process.  It is a process to say the least.

          15924991875a64c599885m.jpg

               @DrLeadFoot

          1 Reply Last reply
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          • DrLeadFootD
            DrLeadFootD
            DrLeadFoot
            wrote on last edited by
            #263

            I turned the crank about 33 degrees to get the next two rod bearings into the wrenching accessibility stage.

            That is all.

            Sent from my SM-G900V using Tapatalk

            15924991875a64c599885m.jpg

                 @DrLeadFoot

            1 Reply Last reply
            0
            • DrLeadFootD
              DrLeadFootD
              DrLeadFoot
              wrote on last edited by
              #264

              Finished the rod bearings on the new to me M3 motor. New oil pan gasket and a freshly cleaned pan to match.

              23380897160b9f611b5ebb.jpg

              23048418344e219c9a7cab.jpg

              23676577205a0dc38b53eb.jpg

              23594119511f9bf042ba6b.jpg

              2356796615259c0004006b.jpg

              2330856782939658fbe54b.jpg

              Dirty bolts.  The valve cover and oil pan gaskets were in desperate need of replacement.
              23650434716a41a2d7a7cb.jpg

              All clean!
              2338084962041d2b98057b.jpg

              Need to swap over some sensors, pop in new spark plugs, install a new rear main seal and do the valve cover gasket.  Then just need to pop the flywheel and clutch on and throw it in the car.

              15924991875a64c599885m.jpg

                   @DrLeadFoot

              1 Reply Last reply
              0
              • GunMetalGreyG
                GunMetalGreyG
                GunMetalGrey
                wrote on last edited by
                #265

                Did you ever think about having the crank micro polished after seeing a higher bearing wear than normal? I see a bit of wear on my m52's bearings, which appears to be due to extended duration between oil changes, and was to look into micro polishing the crank to make sure it is smooth.

                ...

                1 Reply Last reply
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                • DrLeadFootD
                  DrLeadFootD
                  DrLeadFoot
                  wrote on last edited by
                  #266

                  GunMetalGrey said:

                  Did you ever think about having the crank micro polished after seeing a higher bearing wear than normal? I see a bit of wear on my m52's bearings, which appears to be due to extended duration between oil changes, and was to look into micro polishing the crank to make sure it is smooth. 

                  The crank journals looked like glass and there were no imperfections. Gonna run it as is. The S52 crank will probably need some work.

                  Sent from my SM-G900V using Tapatalk

                  15924991875a64c599885m.jpg

                       @DrLeadFoot

                  1 Reply Last reply
                  0
                  • DrLeadFootD
                    DrLeadFootD
                    DrLeadFoot
                    wrote on last edited by
                    #267

                    Did the valve cover gasket, spark plugs, and oil filter housing gasket (this was very necessary).

                    Going to swap over the water pump and thermostat from the old motor. Also, will swap over the under drive pulleys.

                    Need to get on the headers next.

                    Sent from my SM-G900V using Tapatalk

                    15924991875a64c599885m.jpg

                         @DrLeadFoot

                    1 Reply Last reply
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                    • HipMFH
                      HipMFH
                      HipMF
                      wrote on last edited by
                      #268

                      jc43089 said:

                      A caliper is not for measuring journals. Machinist rant over. I wish I was working in my car rather than drywalling. Sent from my 831C using Tapatalk

                      DrLeadFoot said:

                      35ab997bd178b0351e415d38569704ae.jpg664666f0f5878bbd9447d43cc745385b.jpga0918427214da7b3a628622585f998a4.jpg82822cbb4d462255f604e3e4fe0aa6cf.jpg6fa91571d09723924393ff8f820ca4d3.jpgab114f379ce76584ef2b8163d9a3163e.jpg Forgot I had this caliper from the ammo reloading stage I had before I got my license. 10514da20eefe0e1887dc44657ddcc32.jpg I have the 49mm bearings coming tomorrow. -Have a lot of clean up to do on the outside. Oil and corrosion from winter motoring. -Swap all the new sensors over to the new motor. -Valve cover gasket and plugs. -Move all coils over to the new motor. -Clean vacuum lines out with brake cleaner. Sent from my SM-G900V using Tapatalk

                      Back the truck up... Is that the standard size bearing? As was pointed out, a calipers is not the right tool for measuring crank journals. A micrometer would be better, but... after thinking about it, as long as you plasti-gauge it before get too gung-ho sealing things up, you should be fine.

                      1 Reply Last reply
                      0
                      • DrLeadFootD
                        DrLeadFootD
                        DrLeadFoot
                        wrote on last edited by
                        #269

                        I hope I will be okay.  Didn't plastic gauge it.  From reading a bit about the process, knowing how hard the crank is and not seeing/feeling any damage on the journals I'm feeling good about everything.

                        Going to try to get in my 1 car garage and play musical motors this afternoon to get the newer S54 towards the door so I can get the picker in play.  Currently have 2 m52 blocks, 3 m52 heads, the front everything of the e46 M3, a bunch of m52 parts and an e30 in the garage.

                        15924991875a64c599885m.jpg

                             @DrLeadFoot

                        1 Reply Last reply
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                        • DrLeadFootD
                          DrLeadFootD
                          DrLeadFoot
                          wrote on last edited by
                          #270

                          Moved the motors around.  Got the new one towards the garage door.  

                          Is there supposed to be a lot of play in the flywheel assembly? Seems weird.

                          My 1 car garage situation...
                          235025927400547e3818ab.jpg

                          23171497013339a05c9cbb.jpg

                          This is the only exhaust nut that was loose.  I used all new nuts and the threads were very clean when installed.
                          231715060936b3180ff64b.jpg

                          15924991875a64c599885m.jpg

                               @DrLeadFoot

                          1 Reply Last reply
                          0
                          • DrLeadFootD
                            DrLeadFootD
                            DrLeadFoot
                            wrote on last edited by
                            #271

                            bKuneVi.jpg?1

                            15924991875a64c599885m.jpg

                                 @DrLeadFoot

                            1 Reply Last reply
                            0
                            • B
                              B
                              B C
                              wrote on last edited by
                              #272

                              Surprised its allowed to rotate that much at only twenny nooton meeders

                              1 Reply Last reply
                              0
                              • DrLeadFootD
                                DrLeadFootD
                                DrLeadFoot
                                wrote on last edited by
                                #273

                                Snap said:

                                Surprised its allowed to rotate that much at only twenny nooton meeders

                                Didn't even know this was a thing. I thought it was screwed up.

                                Sent from my SM-G900V using Tapatalk

                                15924991875a64c599885m.jpg

                                     @DrLeadFoot

                                1 Reply Last reply
                                0
                                • jc43089J
                                  jc43089J
                                  jc43089
                                  wrote on last edited by
                                  #274

                                  If it rotates too easily that isn't good either.  I removed one that freely spun back and forth, it should feel like its rotating through heavy oil.  Best description I could think of this early.

                                  2/94 325i Sedan, Arctic Gray: UUC LTW FW, EVO 3 and DSSR, +.020 Maxsil pistons, ASC delete, Eibach shocks/springs, 16" contour reps 238k
                                  3/93 325i Coupe, Schwarz 2, Sketchy stance action, ebay turbo, 300k
                                  '89 325i Vert, Alpine White: 5spd swapped, sold.

                                  '04 Toyota Sienna: 24V to 24V swap in progress

                                  '05 Volvo V70R, 6spd.  200k
                                  '85 Toyota LandCruiser: Lifted, gas hog. 205k
                                  '99 Nissan Maxima: 5spd, Rusty but trusty winter beater. 252k RIP.

                                  1 Reply Last reply
                                  1
                                  • DrLeadFootD
                                    DrLeadFootD
                                    DrLeadFoot
                                    wrote on last edited by
                                    #275

                                    Swapped over the intake cam sensor. This one is a slight pain. Need to take off the vacuum tube and fuel rail/injectors.

                                    Turned my attention to the TPS sensors. Took the definitely working ones from the old motor and put them on the new motor. Then swapped all the parts I took off the new motor back to the old one so it can remain complete as possible.

                                    Ordered a couple of transmission gaskets that will get here Wednesday. Also need to swap over all the pulleys and tensioners because they were recently replaced on the original motor. Rear main seal to do still.

                                    Sent from my SM-G900V using Tapatalk

                                    15924991875a64c599885m.jpg

                                         @DrLeadFoot

                                    1 Reply Last reply
                                    0
                                    • DrLeadFootD
                                      DrLeadFootD
                                      DrLeadFoot
                                      wrote on last edited by
                                      #276

                                      Swapped all the idler pulleys and the Rouge Engineering under drive pulleys to the new motor.

                                      Getting there!

                                      Happy new year!

                                      Sent from my SM-G900V using Tapatalk

                                      15924991875a64c599885m.jpg

                                           @DrLeadFoot

                                      1 Reply Last reply
                                      0
                                      • DrLeadFootD
                                        DrLeadFootD
                                        DrLeadFoot
                                        wrote on last edited by
                                        #277

                                        Slowly chipping away on getting the M3 motor back in. Rear main, gear selector, and transmission input shaft seals all done.

                                        We all know the drill.  Pop a hole.

                                        Screw it in.

                                        Needed a bigger screw.  And slide hammer it out.

                                        Rear main and pilot bearing all snugged up.

                                        Old shift selector seal.

                                        New one installed.

                                        Transmission input seal.

                                        Next to do is the throw out bearing and clutch fork pivot plastic thing.  Pop on the flywheel/clutch/pressure plate.  Then mate up the motor and trans.  After that it's SMG time!!

                                        15924991875a64c599885m.jpg

                                             @DrLeadFoot

                                        1 Reply Last reply
                                        1
                                        • B
                                          B
                                          B C
                                          wrote on last edited by
                                          #278

                                          How much of a bear is it to pull the selector shaft seal out without scratching the bore? SOP with e30 guys is usually to embed the old seal further into the trans by hammering it in with a 12mm-ish socket and then put the new one in without the risk of gouging the seal bore.

                                          Boom, double seal

                                          1 Reply Last reply
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