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  4. Chapter GMW | E30 LS1 (starting on post #1427)

Chapter GMW | E30 LS1 (starting on post #1427)

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  • DrLeadFootD
    DrLeadFootD
    DrLeadFoot
    wrote on last edited by
    #1307

    patsbimmer1 said:

    yummmmm... Meth...  Looks like things are coming along!  Nice daily!  Keep an eye on the DISA valve if it hasn't been replaced already.  That can be catastrophic!

    Thanks!  I'll have to look into that.

    15924991875a64c599885m.jpg

         @DrLeadFoot

    1 Reply Last reply
    0
    • DrLeadFootD
      DrLeadFootD
      DrLeadFoot
      wrote on last edited by
      #1308

      Oil temp setup.  Had to drill out the 1/4 to 1/8NPT fitting so the VDO sensor could get all up in.  This will be picking up the temp from the cold side of the oil cooler.

      20602379194ff8da6fa87b.jpg

      I don't think I could have fit a bigger cooler in there.  The grinder was used a fair amount and the mounts are temporary...haha

      206039425138ac50671b1b.jpg

      2103696379055ba15ea66b.jpg

      21225053315b277c94829b.jpg

      210371505881daee4820ab.jpg

      Setrab used:

      21225055825944e5a7e25b.jpg

      15924991875a64c599885m.jpg

           @DrLeadFoot

      1 Reply Last reply
      0
      • DrLeadFootD
        DrLeadFootD
        DrLeadFoot
        wrote on last edited by
        #1309

        No pics from today/tonight but I'll do an update for the r3cord.

        - Torque 'd down the head again at 85 ft/lbs. About 6 had some movement until they got to 85ft / lbs. Did this at Noon.

        - Addressed the diff speed sensor. She is good to go.

        - Cut into the right front ABS signal wire, extended it and pulled it through the firewall for the traction control chip.

        - Wired up the sending units for the oil temp and pressure. The gauges are wired up and illuminated. Hopefully...

        - Looked at my wiring harness for a bit.

        That is all for now.

        Sent from my SM-G900V using Tapatalk

        15924991875a64c599885m.jpg

             @DrLeadFoot

        1 Reply Last reply
        0
        • DrLeadFootD
          DrLeadFootD
          DrLeadFoot
          wrote on last edited by
          #1310

          Took the spring in the wastegate from 18psi to a 9psi combo.

          21260054856f6fec96327b.jpg

          Old setup.  

          210984272383c560deb7cb.jpg

          Turned the attention to the BOV.  Pic for reference.

          2109944297921e8386628b.jpg

          Torque update:  Retorqued this morning to 85ft/lbs.  Some are good, some have a bit of creep.  We'll see what we get tomorrow AM.  Once the head bolts are all snug the new OEM timing cover housing bolts will go in with blue loc-tite to 89in/lbs if I remember correctly.  Then the cams.

          Ordered an EBC and acquired all the hardware to hook her up.  Going fuel lines instead of braided this go round for vacuum.

          Also rounded up fuel lines and fittings for my billet fuel rail. that has been collecting dust.

          15924991875a64c599885m.jpg

               @DrLeadFoot

          1 Reply Last reply
          0
          • B
            B
            B C
            wrote on last edited by
            #1311

            Are there 3 springs on the old setup?

            1 Reply Last reply
            0
            • DrLeadFootD
              DrLeadFootD
              DrLeadFoot
              wrote on last edited by
              #1312

              Snap said:

              Are there 3 springs on the old setup?

              Yeah

              Sent from my SM-G900V using Tapatalk

              15924991875a64c599885m.jpg

                   @DrLeadFoot

              1 Reply Last reply
              0
              • DrLeadFootD
                DrLeadFootD
                DrLeadFoot
                wrote on last edited by
                #1313

                Making the earth ground for the megasquirt.

                2111246074885abf0f638b.jpg

                Ready for the strut tower!

                20679217753865f5758bdb.jpg

                Getting ready for wiring up the traction control.  The brown ABS wire is the ground for the sensor??

                21274062086a180cf7b01b.jpg

                Don't mind the bent valance.

                212740546269c12e13101b.jpg

                Torque Update:  There are 4 studs that have a slight creep in them.  I'll re-torque tonight.  Getting close!

                15924991875a64c599885m.jpg

                     @DrLeadFoot

                1 Reply Last reply
                0
                • B
                  B
                  B C
                  wrote on last edited by
                  #1314

                  Beautifully done ground, its like art

                  1 Reply Last reply
                  0
                  • DrLeadFootD
                    DrLeadFootD
                    DrLeadFoot
                    wrote on last edited by
                    #1315

                    Multi-port is ready to go.  Need to install the rest.

                    2071443332478127a35a2b.jpg

                    Ceramic Coated Exhaust Housing!! By Snap

                    211502505899351424f1fb.jpg

                    Port matched the turbo exhaust flange.  Hours could have been spent porting this thing.  That's a January 23rd project.

                    20716056703659b560f8eb.jpg

                    20714424374cebfe6a239b.jpg

                    Cleaned up the turbo.

                    2114925979890539ca646b.jpg

                    Pic for filter reference on the S54 filter housing.

                    21150241469648d178e32b.jpg

                    Torque Update:  Done.  Time for cams.

                    I need to figure out which oil cooler output on the S54 housing is the hot side.

                    Last night I took out all but one of my exhaust manifold studs.  The one wasn't moving at all.  Sleep ensued then in the morning brake cleaner was sprayed in all the ports and compressed air blew out the debris.  Did this process one more round.  

                    More to come!

                    15924991875a64c599885m.jpg

                         @DrLeadFoot

                    1 Reply Last reply
                    0
                    • DrLeadFootD
                      DrLeadFootD
                      DrLeadFoot
                      wrote on last edited by
                      #1316

                      Cams!!

                      20760868144c8417ba145b.jpg

                      Used some tape to hold the caps in then flipped it on the studs.

                      2139189486164f783e4dcb.jpg

                      Intake cam in the sweet spot.

                      20760860434e34da12d5bb.jpg

                      21195705148e74459e263b.jpg

                      Done!  All torqued to 11ft/lbs.

                      21383563255a2101d3e85b.jpg

                      15924991875a64c599885m.jpg

                           @DrLeadFoot

                      1 Reply Last reply
                      0
                      • DrLeadFootD
                        DrLeadFootD
                        DrLeadFoot
                        wrote on last edited by
                        #1317

                        Timing done.

                        Valve cover on.

                        To do list:

                        - Exhaust manifold

                        - O2 sensor

                        - Intake manifold

                        - Weld meth bung on intake piping after the MAF sensor.

                        - Run wires to new IAT sensor.

                        - Radiator

                        - Ground PLX wideband module to the chassis ground that will be shared with the megasquirt.

                        Sent from my SM-G900V using Tapatalk

                        15924991875a64c599885m.jpg

                             @DrLeadFoot

                        1 Reply Last reply
                        0
                        • jc43089J
                          jc43089J
                          jc43089
                          wrote on last edited by
                          #1318

                          Looking awesome.

                          Sent from my 831C using Tapatalk

                          2/94 325i Sedan, Arctic Gray: UUC LTW FW, EVO 3 and DSSR, +.020 Maxsil pistons, ASC delete, Eibach shocks/springs, 16" contour reps 238k
                          3/93 325i Coupe, Schwarz 2, Sketchy stance action, ebay turbo, 300k
                          '89 325i Vert, Alpine White: 5spd swapped, sold.

                          '04 Toyota Sienna: 24V to 24V swap in progress

                          '05 Volvo V70R, 6spd.  200k
                          '85 Toyota LandCruiser: Lifted, gas hog. 205k
                          '99 Nissan Maxima: 5spd, Rusty but trusty winter beater. 252k RIP.

                          1 Reply Last reply
                          0
                          • DrLeadFootD
                            DrLeadFootD
                            DrLeadFoot
                            wrote on last edited by
                            #1319

                            jc43089 said:

                            Looking awesome.

                            Sent from my 831C using Tapatalk

                            Thanks! It's coming together.

                            Tonight all the exhaust manifold studs were red loc-tite'd into the head. Replaced the O2 sensor but the connector is from an older PLX unit. I'll get that sorted tomorrow.

                            Debating whether or not to run the megasquirt right away. I would be tempted to drive it but I think I want to start with something I know works then swap to the megasquirt asap.

                            My neighbors have to be getting annoyed with me and my air compressor that is constantly running. I need a bigger tank!

                            Sent from my SM-G900V using Tapatalk

                            15924991875a64c599885m.jpg

                                 @DrLeadFoot

                            1 Reply Last reply
                            0
                            • DrLeadFootD
                              DrLeadFootD
                              DrLeadFoot
                              wrote on last edited by
                              #1320

                              Wiped down the gasket surfaces with solvent.

                              21470231385548f96b911b.jpg

                              OEM S52 gaskets.

                              21470230205ab69fd9030b.jpg

                              All tight!!  Took me 1 hour.

                              208491395332b2226f6f1b.jpg

                              Wastegate, downpipe, turbo and oil return line all tight.

                              21444004826bbc5f42c2bb.jpg

                              Electronic Boost Controller/Wastegate lines ran.  Need to wire it up to the Megasquirt still.

                              21470224785fa4f0513c7b.jpg

                              As she sits for now.  Going to get the meth bung welded on the charge pipe and do some actual work as well.

                              21459241102996bde8e7eb.jpg

                              15924991875a64c599885m.jpg

                                   @DrLeadFoot

                              1 Reply Last reply
                              0
                              • DrLeadFootD
                                DrLeadFootD
                                DrLeadFoot
                                wrote on last edited by
                                #1321

                                Pre-throttle body .7mm meth bung.

                                20854120004b34e94e038b.jpg

                                At my welding guy's (Dan the Exhaust Man) shop.  He is putting a full cage in this at the moment.

                                2128899938866b27d3be3b.jpg

                                21485413001d6c67daf14b.jpg

                                21476806975b1a35c6c73b.jpg

                                Intake manifold ready to go!

                                212887633202099b5917eb.jpg

                                As she sits now.  Need to get the cold side piping tightened up, run the meth lines to the trunk and finish the engine part of it.  Lastly install new wideband O2 sensor harness when it is delivered.  I'm sure I'm missing some other things.

                                2145057925692ba3e18c6b.jpg

                                21485400251b1b0cd2656b.jpg

                                214657829928662350bb2b.jpg

                                212898892090da14ee5cab.jpg

                                15924991875a64c599885m.jpg

                                     @DrLeadFoot

                                1 Reply Last reply
                                0
                                • YoungCRY
                                  YoungCRY
                                  YoungCR
                                  wrote on last edited by
                                  #1322

                                  #weldporn

                                  Chris Young
                                  BMWCCA #458972
                                  1986 528e/5  | 1994 530i/5 | 1995 540i/6 | 2013 X5 35d | 1998 C1500 Suburban | 1995 K2500 Suburban

                                  1 Reply Last reply
                                  0
                                  • jc43089J
                                    jc43089J
                                    jc43089
                                    wrote on last edited by
                                    #1323

                                    Do you have a solenoid on your water feed to the intake manifold? It was probably in the thread earlier but what water/meth injection kit are you using? My Volvo might need some...

                                    Sent from my 831C using Tapatalk

                                    2/94 325i Sedan, Arctic Gray: UUC LTW FW, EVO 3 and DSSR, +.020 Maxsil pistons, ASC delete, Eibach shocks/springs, 16" contour reps 238k
                                    3/93 325i Coupe, Schwarz 2, Sketchy stance action, ebay turbo, 300k
                                    '89 325i Vert, Alpine White: 5spd swapped, sold.

                                    '04 Toyota Sienna: 24V to 24V swap in progress

                                    '05 Volvo V70R, 6spd.  200k
                                    '85 Toyota LandCruiser: Lifted, gas hog. 205k
                                    '99 Nissan Maxima: 5spd, Rusty but trusty winter beater. 252k RIP.

                                    1 Reply Last reply
                                    0
                                    • DrLeadFootD
                                      DrLeadFootD
                                      DrLeadFoot
                                      wrote on last edited by
                                      #1324

                                      jc43089 said:

                                      Do you have a solenoid on your water feed to the intake manifold? It was probably in the thread earlier but what water/meth injection kit are you using? My Volvo might need some...

                                      Sent from my 831C using Tapatalk

                                      I pieced together a kit from Howerton Engineering. They have a fast acting valve solenoid thing that I'll have megasquirt run. They sell full kits as well.

                                      With that said I have a 60psi pump for sale on the cheap.

                                      Sent from my SM-G900V using Tapatalk

                                      15924991875a64c599885m.jpg

                                           @DrLeadFoot

                                      1 Reply Last reply
                                      0
                                      • KaiserRollsK
                                        KaiserRollsK
                                        KaiserRolls
                                        wrote on last edited by
                                        #1325

                                        Lookin' good m8

                                        1 Reply Last reply
                                        0
                                        • DrLeadFootD
                                          DrLeadFootD
                                          DrLeadFoot
                                          wrote on last edited by
                                          #1326

                                          Still burning coolant.  Guessing that the deviation in the block didn't come out with the block prep...  I'll get in there this weekend to see what the spark plugs look like. 

                                          Getting to drive it was still fun.  It rips pretty good while laying a smoke screen.

                                          WTB:S52 motor

                                          Thinking that I'll get new rings on my Imagineering pistons.  Swap those and the K1 rods over to the new crank.  Drill and tap the head studs out to a bigger size (I think Boris with the 8 second e30 is running RB26 ARP studs). Punch out the bore to 87mm then machine down the block surface.  Slap the head on with a cut ring gasket and try to blow it up!

                                          15924991875a64c599885m.jpg

                                               @DrLeadFoot

                                          1 Reply Last reply
                                          0

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