My name is Earl, and I have a Stainless Steel bolt fetish =)

[Earl]

My ECS order arrived yesterday. I started right away on assembling my hubs and installing my speed bleeders.

(the lighting was terrible for all of these phone pictures so I apologize in advance)

Here is where I started, bare freshly powdercoated knuckles.

I then took these rear dust covers

and fitted them to the knuckles.

After that I opened up these guys

and tapped them on with a mallet

Well, I only got one fully down. Reason is that I am an idiot and was tapping on the outer races/hubs instead of waiting to grab my socket and tapping them on from the inner race. From the multiple people I have asked, there shouldn't be any damage to the bearings since I wasn't bashing on them like Bam Bam with a wooden club. The use of a rubber mallet also saved me. I am waiting to do the other one until tonight when I will have my socket=)

After all of that I installed my speed bleeders.

I don't have any installed pictures because the sun went down and the lights in my living room are terrible.

I did however only install 3 successfully. The fourth one I threaded in by hand like the previous 3. However, after slowly threading it in with a wrench, it felt like it wasn't going any further or tightening. I backed it out to see this:

I am not quite sure how the threads stripped without applying any more torque than a simple turn of the wrench. I sent ECS an email about it, but I will probably just need to order a new one. I also made sure to take a cotton swab and get the stripped threads out of the bleeder hole so that they don't go into the bore=)

Never a dull moment I guess. More updates tomorrow I am hoping.

[Earl]

ECS is sending me a replacement bleeder free of charge. That right there is why I always order through them=) Great customer service.

On a side note, I picked everything up from the shop at lunch. I should be getting the stubborn hub down on the knuckle tonight, as well as bolting the calipers and rotors on to get an idea of how it will all come together.

[KaiserRolls]

The parts keep coming. I dig it

[RamRod E28]

I wanna see this thing this spring!!!

[Earl]

I got my other hub sat down, as well as my Motorsport Hardware studs and Adams Rotors (with ECS's stainless hold down bolts)

Hubs on

Studs in

Rotors on

The dust cap is just sitting on there to get an idea on how they will look.

I do have an issue though. When I hand tighten the hub nuts as far as I can with the socket, they spin very very tight. I looked into it and it seems SKF didn't relief the back side of the bearing to accodomate the OEM inner dust cap. It seems the SKF unit I have is sealed itself, so I might just need to dremel out my new inner dust covers or somehow bend them enough to not make contact. This guy had the same issue last year: http://forums.bimmerforums.com/forum/showthread.php?2054474-SKF-front-hub-doesn-t-fit-E36-Seems-there-maybe-a-problem-with-part-number-matching

Good thing the front wheels aren't in a rush to go back on=)

[DrLeadFoot]

Sexy

Sent from my SCH-I535 using Tapatalk

[Jdesign]

I see this is coming along quite nicely   keep up the good work

[RamRod E28]

Where do u get studs at?

[jc43089]

^ http://motorsporthardware.com/

[Earl]

^There=) Ryan is the best and the studs are excellent.

[ClassE]

I'll have to hit them up at the end of this month once I've got spacer sizing sorted out.

Hopefully they give me "Hey I Know Earl" discount.

[Earl]

He might remember me. Not sure. We did speak quite a while to get my stud length where I wanted=)

[Earl]

I started off yesterday by installing my new tensioner with the new plug and washer.

Old vs New

Tensioner

Installed and torqued

When I put it in it was short. The manual said to press the chain guide into it and release it. It only listed that for the m42 tensioner and not the m44 tensioner. I think I managed to get the m42 tensioner since I can see the snap ring when the tensioner is realeased. It isn't a big deal, but I swear I ordered the m44 tensioner.

After I released the tensioner, I torqued the cam sprockets down and also torqued the upper chain guide.

After that I cleaned the gasket surfaces and installed the lower timing cover hand tight.

Bolts out and surface cleaned

Gasket on

Cover on hand tight

At this point I was going to torque it all down hardware but thought I should check the timing first. The cam and cam sprocket marks line up perfect but I was still unsure of if I had the engine at TDC when I put the chain on.

I put the cam bolt in and turned it with a ratchet and it seemed to stop after a quarter turn. I couldn't tell if the bolt was just tightening, the springs got super stiff at that point, or if the piston was hitting a valve. Instead of cranking on it I just backed off and am having a buddy come check it out next weekend just to check it over for me=)

I figured while I was working on that, I could get the crank pulley flange all cleaned up and ready to go on.

When the crank bolt initially came out I had my friend get it out with an impact, but he KO'd the dowel pin for the crank pulley. I ordered a new one for a few cents and pounded it in yesterday.

Old vs New

Installed

At that point I went to attach the crank pulley but bent the mounting surface by trying to draw it on using the 6 bolts. It didn't want to go on nice since the fresh paint didn't allow much clearance. I am going to be sanding that ID out at work and getting it painted back up and installed before the week is over. I am glad I noticed when I did that it wasn't drawing on straight.

At this point I was as far as I could get with the engine so I started on the template for the false floor.

Initial shape from tracing the carpet and side cubbies and oversizing it a bit

After a bit of trimming I got close to what I need. There are some spots where I cut it too small and I need to tape on pieces to make the template correct. Otherwise it should be pretty good. I did figure out that I will need to make the false floor in two halves because it does not want to fit through the hatch as one piece. I will still wrap it in carpet as one piece though.

My buddy Kyle woke up a little late, but made up for it by getting a lot of the seams left on the strut towers welded up. Next time he comes out he will be smoothing them all out. He did start welding on the firewall but it was short lived.

He was welding it and I turned and said we should peel the carpet back to keep it from burning. I opened the passenger side door and the car was filled with smoke. I looked under the glovebox and didn't see anything initially. After a few more seconds I could see some embers coming through the carpet and at that exact moment, my buddy Jory threw my water bottle to me and said "Douse it!". I squirted the bottle and out it went. I got the glovebox out with the quickness to make sure nothing was by the wiring. It ended up stopping right under the carpet. The foam carpet insulation helped slow the fire down which is great. I am happy I said something when I did and I have to get a new carpet anyways=)

Next weekend the engine timing should be all sorted out so that I can get the engine together further. I might even start making the false floor with MDF.

Pat also swung by to pick up a set of foglights I had for him. I also gave him a spare motorsport strut mount cover that I had laying around.

I also found a new daily that I will hopefully be rolling in soon=)

[DrLeadFoot]

Great update!

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[Earl]

I sent ECS a message yesterday about my hubs binding/making contact with the inner dust caps and they told me they would get right on the issue. I was expecting them to take a week or so, but I got an email from them just now already.

Here is what they had to say:

"Earl,

Thank you for your patience.  We have not had this issue before with the SKF wheel hub.  Based on the pictures, you may have received a mislabeled part (an incorrect part in the correct box).  If you compare the hub you have received with our website, it looks vastly different.  I truly apologize if this is the case and will work to correct the problem quickly.

I would be happy to set up an exchange for the correct hub.  Alternatively, you may wish to purchase the correct hub up front and return the incorrect one for a refund in order to receive it sooner.  I could run the same credit card authorization on the new order. I will provide free shipping and a return shipping label to cover all costs.  I do apologize for the inconvenience.

I will have our warehouse confirm the replacement part matches our website photos before shipping.  This will ensure it is correct this time.

Please let me know how you wish to advance and I will set it up accordingly."

This is the exact reason why I continue to order through ECS when other people say "they suck" or "I hate ECS". I have never had an issue and they are always there to satisfy my needs.

SKF messed up and put the wrong part in the wrong box and instead of ECS referring me to deal with SKF, they are taking it upon themselves. I am very happy and cannot wait for the new hubs to come. Now to figure out how to remove these hubs without having to destroy them.

On a side note I tried fixing my crank pulley that I bent Saturday, but it looks like it is too bent to save so I am on the lookout for another one to use...

Also, the prelude might be sold today and the new daily picked up Sunday=D

[Bassboy3313]

Whats the new daily? Spill it Earl!!!!

[Earl]

I will hopefully be spilling it on Monday if everything goes well=) You guys will all approve

[REKIII]

I've always been happy with ECS as well Bought a crap load of stuff from them about a month ago.  They called me up about a few items that weren't exactly as I ordered (out of stock, replacement, etc).  Seems to be a good complany.

I went and checked out the new daily with Earl.  His new Honda Insight (first gen) is pretty sweet.

[Earl]

John and I got a nice chunk of work done this weekend. I had planned to just peel the carpet back from the firewall (so it doesn't catch fire again during welding), run my front air lines through the interior, and then start on my false floor.

John decided we would pull the whole carpet since it needs to be replaced and it would be in our way four routing the air lines anyways. I shockingly did not take many pictures of the interior removal but it was pretty straight forward. 

We removed the seats, drivers side knee panel, and then the center console. After that it was just a matter of making a few cuts in the carpet to free it from the center of the dash frame.

In the process, I broke my gas pedal. There is a clip to release it and then you should be able to wiggle it back and forth until it pops out. Upon wiggling it back and forth, the plastic fatigued and the pedal broke from its base...oh well. lol

I also got a good look on how bad that fire was behind the carpet a few weekends ago. 

A bit worse than I thought but good thing it went out easily. 

After that I helped John route the air lines in a factory way. We followed the wiring harness tracks in the floor and came out into the wheel well in a nice spot. (excuse the surface rust from the wheel wells sitting raw for months)

Passenger side

Drivers side

The passenger side floor was in perfect shape. The drivers side has a few small surface rust spots from all of the winters the car has seen. I will be using a course wire brush and spraying rust reformer in all of the spots. Nothing is bubbling or looks to be serious at all which is great=)

[ClassE]

How is this not done yet?!?

Looks like you had a pretty productive weekend!