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  4. 2002 E46 M3 // Build Thread

2002 E46 M3 // Build Thread

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  • pynaclP
    pynaclP
    pynacl
    wrote on last edited by
    #114

    Tackled the rear brake lines last night so the set is complete. Originally planned to do them all at once but some parts were back ordered from ECS (only chose them over FCP since they had a Rennline phone mount I wanted).

    Lately I’ve been trying to follow the principle that when I go to replace a part, I also replace anything that connects, cushions or fastens to it as well. Otherwise I get this weird feeling I just showered and changed clothes and then put dirty socks back on (corroded bolts, nuts, brackets etc.)

    F558A39B-B884-424A-A233-CEA0415D27FB.jpeg101FEE51-AF0A-4F92-A6D3-0F805BB79EA4.jpeg42C31A91-D552-4B07-B0F8-2A3A8611A0F0.jpeg

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    • pynaclP
      pynaclP
      pynacl
      wrote on last edited by
      #115

      Snagged myself a resonated X pipe for the section 2. This seems to be the piece that removes rasp and drastically changes the exhaust note. Guess we’ll find out come spring.

      I bought it used and it arrived in pretty good shape, but @Rekpointsuggested I try some Ospho metal cleaner on it. Holy shit did it do a number on the pipe, looks brand new! Definitely have to be careful with this chemical though since it’s phosphoric acid based and pretty much dissolves whatever it touches. Also need to wipe down with water after to neutralize it. But damn does it work.

      Here’s a few before / after of 5 min of light scrubbing:2C56D119-A26D-4F39-9E77-27B9591D5936.jpeg33E4F2B1-DBE1-4F8F-B65A-4F80B368FB31.jpeg5BFC7D26-2C5C-42FE-B8BF-0AF375BB40FE.jpeg

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      • pynaclP
        pynaclP
        pynacl
        wrote on last edited by
        #116

        Aluminum trim set is complete! Meant to post this update earlier, but the first set I bought was damaged in shipping. Excited to have rid the car of that crappy plastic titan trim. 

        Also picked up a Rennline phone mount, but just can’t seem to get it to fit just right. Might have a defective one 😦

        588AE8FB-A096-49B7-AF8D-4B558CB920DE.jpeg5D5CFF44-CF6C-47C1-975E-8CE838C34053.jpegC0423376-D6E0-47AA-A742-33608C7AC18D.jpeg72A57697-745F-4A3A-910D-66A4C8DF8257.jpeg

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        • RekpointR
          RekpointR
          Rekpoint
          wrote on last edited by
          #117

          Wow, Ospho is no joke and it turned out great. 

          Stoked on the aluminum trim too.

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          1
          • B
            B
            B C
            wrote on last edited by
            #118

            You are doing a lot of good things! Nice work! I enjoy the updates.

            Post a sound clip in the spring once its back on the road

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            3
            • YoungCRY
              YoungCRY
              YoungCR
              wrote on last edited by
              #119

              Added Ospho to my buy list, love the results!

              Chris Young
              BMWCCA #458972
              1986 528e/5  | 1994 530i/5 | 1995 540i/6 | 2013 X5 35d | 1998 C1500 Suburban | 1995 K2500 Suburban

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              • pynaclP
                pynaclP
                pynacl
                wrote on last edited by
                #120

                B C said:

                You are doing a lot of good things! Nice work! I enjoy the updates.

                Post a sound clip in the spring once its back on the road

                Thanks Brian! There's quite a few things on the car that were inspired by your build, so I'm thankful for that. Especially ECUWorx, I've used the hell out of that program.

                YoungCR said:

                Added Ospho to my buy list, love the results!

                Same, I was super impressed! It also claims to add protection to the metal to help keep rust from forming in the future, so hopefully it stays this clean.

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                1
                • KaiserRollsK
                  KaiserRollsK
                  KaiserRolls
                  wrote on last edited by
                  #121

                  Dang you removed all the seasoning

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                  4
                  • pynaclP
                    pynaclP
                    pynacl
                    wrote on last edited by
                    #122

                    Had to toss the car up on stands again to bleed the brakes since I messed with brake lines again. While it was up I decided to toss the new X pipe on. Overall was super easy to install, just tedious with all the metal braces that have to come off.
                     

                    Only hiccup was the pipe didn’t come with hardware to transfer over the factory pipe’s heat shield. If I’m going to do it might as well do it right so I went out and found some nice grade 8 yellow zinc hardware to attach it. One bolt had to go backwards because of the clearance, which bugs me, but oh well. 

                    AAA726DA-6583-496D-A50F-D64FC241B4AB.jpeg615F63EA-C8D4-4BC1-9E89-8796EA26D06C.jpegE061CF06-A6BD-489B-80BF-02C082E7807A.jpeg04D83BEA-C3C3-4707-BF11-91553BCE7CAC.jpeg

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                    • RekpointR
                      RekpointR
                      Rekpoint
                      wrote on last edited by
                      #123

                      I hope that you never forget that bolt is backwards.

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                      2
                      • YoungCRY
                        YoungCRY
                        YoungCR
                        wrote on last edited by
                        #124

                        Rekpoint said:

                        I hope that you never forget that bolt is backwards.

                        The concours judges certainly won’t

                        Chris Young
                        BMWCCA #458972
                        1986 528e/5  | 1994 530i/5 | 1995 540i/6 | 2013 X5 35d | 1998 C1500 Suburban | 1995 K2500 Suburban

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                        2
                        • pynaclP
                          pynaclP
                          pynacl
                          wrote on last edited by
                          #125

                          Snow finally melted and we've had a few good rains in to wash all the salt away. Took the M3 out today and gave it a test drive after all the changes. Ran like a can of beans. Turns out I had crossed the two pre-cat O2 sensors when doing the header install. Finally got them swapped and it's no longer a can of beans. Tossing in a lil sound clip of the new X pipe too, sounds freakin awesome in person.

                          672284200644CAA3E68-62FE-4349-BE80-C80B6A10A6D9.jpgIMG2440.jpg IMG_2441.mp4

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                          • YoungCRY
                            YoungCRY
                            YoungCR
                            wrote on last edited by
                            #126

                            Throaty!

                            Chris Young
                            BMWCCA #458972
                            1986 528e/5  | 1994 530i/5 | 1995 540i/6 | 2013 X5 35d | 1998 C1500 Suburban | 1995 K2500 Suburban

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                            1
                            • patsbimmer1P
                              patsbimmer1P
                              patsbimmer1
                              wrote on last edited by
                              #127

                              That sounds great!

                              2011 e90 M3 - DCT, Borla exhaust, BMW Performance Black Grille, ECS Painted Corners, Ziza Angel Eyes

                              07 335i Stella - sport package, BMS DCI, zhp knob, TMS cf parking brake lever, VRSF downpipes, MHD tune, H&R race springs, other stuff *SOLD*

                              97 328i Lola - sport package, m50 intake manifold, m50 manifold.com install kit, custom CAI, K&N filter, Borla exhaust, FK silverline coilovers, 25.5mm front sway bar, Powerflex front sway bushings, Turner Radiator, fan delete *sold*
                              95 325is *sold*
                              93 nissan 240sx KA-T *sold*

                              BMWCCA #473306

                              Instagram @patsbimmer1

                              AKA- HALLWAY PAT

                              "burnouts bring babes and babes dont have time for bushings" - Kaiser Rolls

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                              1
                              • pynaclP
                                pynaclP
                                pynacl
                                wrote on last edited by
                                #128

                                patsbimmer1 said:

                                That sounds great!

                                Thanks Pat! The tone is absolutely perfect, exactly what I was going for. The volume on the other hand is ridiculous, I'm sure you could hear it from a mile away. With that the drone is also a bit vicious at 2-2.5k RPM. Might need to go with a different muffler, but going to just enjoy it for a bit!

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                                • pynaclP
                                  pynaclP
                                  pynacl
                                  wrote on last edited by
                                  #129

                                  @Rekpointsnapped a couple exhaust clips this past weekend. Sounds pretty dang good for an S54!

                                  1 Reply Last reply
                                  4
                                  • pynaclP
                                    pynaclP
                                    pynacl
                                    wrote on last edited by
                                    #130

                                    Took the car out for the first decent drive of the season! Cruised along the Saint Croix river for about 200 miles to a neat stone barn pizza place down in Pepin. So happy with how the car has transformed over winter!

                                    9FE4DA70-5F6F-405D-B59D-31BBFE2A1FA4.jpeg

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                                    1
                                    • m42b32M
                                      m42b32M
                                      m42b32
                                      wrote on last edited by
                                      #131

                                      pynacl said:

                                      Took the car out for the first decent drive of the season! Cruised along the Saint Croix river for about 200 miles to a neat stone barn pizza place down in Pepin. So happy with how the car has transformed over winter!

                                      9FE4DA70-5F6F-405D-B59D-31BBFE2A1FA4.jpeg

                                      That color combo 

                                      Fanning Kimmy Schmidt GIF by Unbreakable Kimmy Schmidt

                                      1991 318is, 1991 318i, 2022 Bronco

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                                      • pynaclP
                                        pynaclP
                                        pynacl
                                        wrote on last edited by
                                        #132

                                        m42b32 said:

                                        That color combo

                                        Thank you!! The cinnamon isn't everyone's cup of tea, but I really like it against the steel gray's blueish tones!

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                                        3
                                        • YoungCRY
                                          YoungCRY
                                          YoungCR
                                          wrote on last edited by
                                          #133

                                          Exhaust sounds excellent, mellows out the rasp to a nice tone!

                                          Chris Young
                                          BMWCCA #458972
                                          1986 528e/5  | 1994 530i/5 | 1995 540i/6 | 2013 X5 35d | 1998 C1500 Suburban | 1995 K2500 Suburban

                                          1 Reply Last reply
                                          2

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