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  4. 2002 E46 M3 // Build Thread

2002 E46 M3 // Build Thread

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  • pynaclP
    pynaclP
    pynacl
    wrote on last edited by
    #97

    Got an awesome christmas gift from @Rekpoint, a genuine BMW fire extinguisher and seat mount kit. These are pretty dang hard to get into the states because they're considered a dangerous good with the pressurized canisters.

    The brackets and seat are only drilled from the factory and require a M6x1.25 thread to be tapped. Luckily the included hardware is self tapping, just requires some pretty small tools to properly install everything.

    IMG1305.jpg

    IMG1311.jpg

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    • pynaclP
      pynaclP
      pynacl
      wrote on last edited by
      #98

      Saw Turner came out with a revised brake line kit that was stainless steel + zinc plated AND it was on sale over cyber Monday. Couldn't help myself. Finally got around to installing them tonight, and so glad I did because my factory line had a was pretty crusty and had a nasty gash in it that was probably pretty close to exploding! Bled the system with some fresh RBF600 after install

      IMG1345.jpgIMG1355.jpgIMG1357.jpg

      Oooo shiny

      IMG1349.jpg

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      • YoungCRY
        YoungCRY
        YoungCR
        wrote on last edited by
        #99

        Very cool! Didn't know "newer" cars had the fire extinguisher option too. You could get them on E28's as well along with the spare mounted gas can too.

        Chris Young
        BMWCCA #458972
        1986 528e/5  | 1994 530i/5 | 1995 540i/6 | 2013 X5 35d | 1998 C1500 Suburban | 1995 K2500 Suburban

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        • pynaclP
          pynaclP
          pynacl
          wrote on last edited by
          #100

          YoungCR said:

          Very cool! Didn't know "newer" cars had the fire extinguisher option too. You could get them on E28's as well along with the spare mounted gas can too.

          Definitely is! Seems like it's only a thing on newer cars in the EU, since I think there's certain countries that require them as part of inspection. Since the US doesn't have any requirements, they stopped offering them here and getting your hands on them is crazy hard. Although I know I could just get any generic gloria style canister, having an OEM one is cool!

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          • KaiserRollsK
            KaiserRollsK
            KaiserRolls
            wrote on last edited by
            #101

            Hopefully you never have to use it

            Or it’s one of those situations where it’s the only thing you save from a car fire because of how rare it is

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            • RekpointR
              RekpointR
              Rekpoint
              wrote on last edited by
              #102

              KaiserRolls said:

              Hopefully you never have to use it

              Or it’s one of those situations where it’s the only thing you save from a car fire because of how rare it is 

              I told my mother if her car ever lit on fire, just to let it burn. It'll be better that way.

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              • pynaclP
                pynaclP
                pynacl
                wrote on last edited by
                #103

                Scooped up a top speed muffler for the M3 for a great deal. I know it’s not in the upper echelon of mufflers, but it’s all part of a combo I want to try out. Installation was super easy, just have to pop off the diffuser to access all the hangers. Stock muffler is a UNIT! Has to weigh close to 60lbs. Top speed one is about 20lbs, so should be about 40lbs off the rear end. Pretty happy with how it lined up too, tips stick out an additional 2” or so, protrude the same on both sides and sit at the same height.

                4F15B4B4-788D-4ACA-A600-898308B88773.jpegDD5B47CB-8E4D-4ECC-BC6A-0216DC359DA8.jpegA459E1DF-D33D-4782-BDC4-CFA5F574A18A.jpeg

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                • pynaclP
                  pynaclP
                  pynacl
                  wrote on last edited by
                  #104

                  Here’s a quick startup clip of before/after the muffler. Both clips have the fabspeed headers installed, which honestly didn’t make a big difference in tone or volume in my opinion. Definitely feels loud, but didn’t test out revving yet since it’s in the garage. Will have to get some take off clips in the spring once the X pipe is added!

                  before: 

                  after:

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                  • KaiserRollsK
                    KaiserRollsK
                    KaiserRolls
                    wrote on last edited by
                    #105

                    ​

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                    5
                    • pynaclP
                      pynaclP
                      pynacl
                      wrote on last edited by
                      #106

                      LOL! It really do bee like that

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                      • pynaclP
                        pynaclP
                        pynacl
                        wrote on last edited by
                        #107

                        Noticed a bit of oil collecting on the top of the valve cover and realized it was coming from one of the gaskets on the nuts holding the valve cover on. Since I didn't know the last time a valve adjustment was done, I figured this would be a good 2 for 1. Ordered a new valve cover gasket kit, new spark plugs and a valve shim kit.

                        Once I got in there I noticed the cam lobes had some odd wear on the tips. Checked each cam follower and they didn't seem to be chewed up, so it remains a mystery. Guessing some sort of abrasive made its way into the engine at some point. Will monitor it closely and check samples with blackstone next season. Worst case I have a spare S54 thats a bit lower mileage.

                        The valve adjustment went pretty smoothly, ended up replacing 6 shims total and got everything in spec.

                        Current mileage: 136,136

                        IMG1509.jpgIMG1517.jpgIMG1518.jpgIMG1524.jpg

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                        • pynaclP
                          pynaclP
                          pynacl
                          wrote on last edited by
                          #108

                          Also tackled a couple small things like swapping out the tired old sway bar end links (will likely get adjustable ones if I go down the path of corner balancing), and replaced all the fender liner bolts with clean ones.

                          IMG1450.jpgIMG1451.jpg

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                          • pynaclP
                            pynaclP
                            pynacl
                            wrote on last edited by
                            #109

                            Got everything buttoned back up in the engine bay and the hood shut for spring. Only have the rear suspension to do now, since it was delayed because of some back ordered RSM bushings. Then just counting down the days until I can drive it again. Hopefully will have my own house and garage soon after as well 😄

                            engineBay.jpggarage.jpg

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                            • pynaclP
                              pynaclP
                              pynacl
                              wrote on last edited by
                              #110

                              Ope I lied time to open the hood back up. Forgot that when I was doing the headers, setting the expansion tank out of the way on it's side broke the measure stick off. Since it was brittle enough to break that easily I figured it's time to replace the whole tank and hose. Installation was super easy with this huge syringe I got to suck all the fluid out and pump it back into the new tank, took no more than 15 min total. Only downside was the cost. Just the hose to the tank was $80!! Since I couldn't find any aftermarket alternatives on FCP, I bit the bullet. Also managed to fish out the loose piece while I had the tank out, thankfully it didn't make it's way into the cooling system.

                              IMG1574.jpgIMG1579.jpgIMG1581.jpgIMG1582.jpgIMG1589.jpg

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                              • B
                                B
                                Boris3
                                wrote on last edited by
                                #111

                                Handy syringe, where did you pick that up?

                                1990 325i racecar (ITS, former Spec E30); 2004 330i ZHP

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                                • pynaclP
                                  pynaclP
                                  pynacl
                                  wrote on last edited by
                                  #112

                                  Boris3 said:

                                  Handy syringe, where did you pick that up?

                                  Definitely! Mine is just a cheapo one from Amazon: https://www.amazon.com/dp/B0822SDKS9/ref=cm_sw_r_cp_api_glt_fabc_ZF42GD7EA138BSYKSJYJ?_encoding=UTF8&psc=1

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                                  • pynaclP
                                    pynaclP
                                    pynacl
                                    wrote on last edited by
                                    #113

                                    Took me forever to assemble all the right pieces to finish the rear suspension. After finally getting the right sized RSM bushings that were back ordered, I realized I was also missing the reverse mounted reinforcement plate that secures the shock to the body. Since the mounts are TCK I tried to email them to see if I could order just the top plate. Crickets. Never got a response. Ended up ordering some Rogue Engineering zinc plated ones to test and they just so happened to fit!

                                    So in total we’ve got:

                                    - Rogue Engineering RSM reverse mount reinforcement plates

                                    - TCK Single Adjustable shocks

                                    - TCK adjustable perch + spring cone

                                    - Rogue Engineering perch reinforcement plates

                                    - Hyperco 600lb spring

                                    - TCK RSM + Buna bushings

                                    Hopefully will have time tomorrow to toss the wheels on and dial in fitment. 

                                    F6A95096-328C-4359-85B8-F05998F223CB.jpegFB98B5F6-8F8F-4F16-86F7-78333CAABCE3.jpeg4A91B782-3F23-4FF6-B6E8-26A267660709.jpeg1E67DED3-1BA1-47BB-80D0-CD2F6587654A.jpegF89E7086-2349-4308-A866-3BE4170AF65B.jpeg

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                                    • pynaclP
                                      pynaclP
                                      pynacl
                                      wrote on last edited by
                                      #114

                                      Tackled the rear brake lines last night so the set is complete. Originally planned to do them all at once but some parts were back ordered from ECS (only chose them over FCP since they had a Rennline phone mount I wanted).

                                      Lately I’ve been trying to follow the principle that when I go to replace a part, I also replace anything that connects, cushions or fastens to it as well. Otherwise I get this weird feeling I just showered and changed clothes and then put dirty socks back on (corroded bolts, nuts, brackets etc.)

                                      F558A39B-B884-424A-A233-CEA0415D27FB.jpeg101FEE51-AF0A-4F92-A6D3-0F805BB79EA4.jpeg42C31A91-D552-4B07-B0F8-2A3A8611A0F0.jpeg

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                                      • pynaclP
                                        pynaclP
                                        pynacl
                                        wrote on last edited by
                                        #115

                                        Snagged myself a resonated X pipe for the section 2. This seems to be the piece that removes rasp and drastically changes the exhaust note. Guess we’ll find out come spring.

                                        I bought it used and it arrived in pretty good shape, but @Rekpointsuggested I try some Ospho metal cleaner on it. Holy shit did it do a number on the pipe, looks brand new! Definitely have to be careful with this chemical though since it’s phosphoric acid based and pretty much dissolves whatever it touches. Also need to wipe down with water after to neutralize it. But damn does it work.

                                        Here’s a few before / after of 5 min of light scrubbing:2C56D119-A26D-4F39-9E77-27B9591D5936.jpeg33E4F2B1-DBE1-4F8F-B65A-4F80B368FB31.jpeg5BFC7D26-2C5C-42FE-B8BF-0AF375BB40FE.jpeg

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                                        • pynaclP
                                          pynaclP
                                          pynacl
                                          wrote on last edited by
                                          #116

                                          Aluminum trim set is complete! Meant to post this update earlier, but the first set I bought was damaged in shipping. Excited to have rid the car of that crappy plastic titan trim. 

                                          Also picked up a Rennline phone mount, but just can’t seem to get it to fit just right. Might have a defective one 😦

                                          588AE8FB-A096-49B7-AF8D-4B558CB920DE.jpeg5D5CFF44-CF6C-47C1-975E-8CE838C34053.jpegC0423376-D6E0-47AA-A742-33608C7AC18D.jpeg72A57697-745F-4A3A-910D-66A4C8DF8257.jpeg

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