A purists nightmare - E46 drift build

[straight6pwr]

mmm wire tuck! looks great.

[Jdesign]

Tkuhn said:

Thanks!! And honestly they are easier to work with. But they also hand polish really well.

patsbimmer1 said:

The big upside is that it won't rust and fail catastrophically like steel lines will.  Not to be confused with straight copper lines which can't stand up to automotive brake pressures.  NiCopp is pretty neat stuff!

jc43089 said:

Sometimes it's called "Cunifer" it is excellent to work with, won't corrode, and is only marginally more expensive.  I think Volvo has been using it since the 70's.  Try it once and you will never use steel again.

Well I know what Im using when I redo my brakes!

[YoungCR]

Buy what you need on amazon, it’s $25 for 25ft vs $48 at the parts stores. Nickel Copper is great to work with.

[AsparagusMike]

Copper nickel... Great!

I did however have a challenge with them once in a while going crooked on me when I was making a flare just because they are quite a bit softer then steel. Although, when they are tightened down they slightly crush to make a good seal so I'm not really sure how big of a deal it is if the hole is slightly not centered.

Beautiful engine bay by the way, Cars looking great!

[jc43089]

Hey I just realized you are using -AN bulkheads etc.  What 37 degree flare tool are you using and do you like it?  I'm looking to get one for doing the same thing, I am making a fuel return line for my van because it doesn't have one among other things.

[Tkuhn]

jc43089 said:

Hey I just realized you are using -AN bulkheads etc.  What 37 degree flare tool are you using and do you like it?  I'm looking to get one for doing the same thing, I am making a fuel return line for my van because it doesn't have one among other things.

I have the rigid one. You can get it through home depo online, it's awesome. I use it on brake lines, fuel lines, and all the air ride set ups I've done. Haven't done stainless yet tho.

[Jdesign]

This guy?

[Tkuhn]

@Jdesign yep that's the one!

[Tkuhn]

UPDATE 

Taped off and painted the subframe/strut bracing. Man was it a pain in the ass and Im not completely happy with it but it will do for now. Mostly not happy with how there is no way to match the barely painted interior where I sprayed it silver.

Also got the dash skin installed with the steering column. I need to wait on fully finishing the dash as I have some wiring and other modifications to take care of yet. But its starting to look more like a car with the dash in! Also worth noting that this car came with grey interior and this dash is the one from my 330i. Really need (want) to find some black door panels but holy shit does everyone want an arm and left nut for them.

The rear trailing arms are completely finished as well. 

Hubs were redrilled to 5x114.3, hoping to have the wheels done soon to show you all! Brand new upper ball joints and lower bushings were installed along with new wheel bearings. Had both arms powdercoated satin black and topped them off with 90mm motorsport hardware studs (might have been a little excessive on the length lol) and the final tough was some syncro design works RTABS. (such a quality looking and feeling product, super hyped on those!)

Also I cant take credit for the second caliper bracket install but they are weld on tabs, previous owner of my 330i did them. These are the rear arms from the 330, and it will also be getting the front knuckles and brakes from the 330.

Andd got the rear trailing arms, upper and lower rear arms along with the new Stance true rear coilovers.

Fabbed up this harness bar as well with the help of @SamHolzmann and @WildBill burned in the brackets that I made for the support rods. The support rods are from a nrg harness bar. Reason for making one is NO ONE offers a reasonably priced harness bar and the end goal for this car will be a caged (down the road of course) so this will do for now for sure!

Sam painted all of my calipers and brackets in the same color as the engine bay (we used a high heat primer) then I Drilled out the new rear rotors to fit the new lug pattern and got the rear calipers installed. I used the condor speed shop rear stainless brake lines, just need to run the other stainless lines for the standalone master on the ASD handbrake that i have from the 330.

And finally I was able to throw some of the left front suspension togeather. I repainted the MG Solutions angle kit, also repainted the knuckles. Still waiting on new hub bearings for the fronts and they will need to be redrilled to 5x114 as well. Needed to get this all togeather to see if I needed extended brake lines or if the stock length condor ones would fit (as i was informed they would with the angle kit and the 330i had stock lines). Well just as my luck goes they wont work. So those are in the process of being exchanged for the lengthened ones.

[jc43089]

Noice!!!!!

[wasnt m3]

I'm impressed with the progress of this. You should splurge on some new anti rattle clips for those calipers, everything else looks so nice!

[Tkuhn]

wasnt m3 said:

I'm impressed with the progress of this. You should splurge on some new anti rattle clips for those calipers, everything else looks so nice!

Thanks! And I totally forgot about them until I put the brakes togeather lol, so it may happen. So much more to do yet!

[suspenceful]

Agreed, awesome progress on this. Can't wait to see it on the road!

[Jdesign]

Cranking away!!! DO you have a set deadline or event in mind?

[Tkuhn]

Jdesign said:

Cranking away!!! DO you have a set deadline or event in mind?

Automotion, then hoping DD70 the weekend after automotion

[Tkuhn]

UPDATE

Finally fabbed up a hand brake bracket (just need to get some nice bolts for final assembly). Also got the lines made and routed for the dual calipers as well and I am super happy with the way it came out.

As you can see I got the rear Condor stainless lines in as well. 

Also wrapped up all of the interior harness with split loom and that changed the entire look of the interior for me.

Also got the driveshaft installed with new guibo and center support bearing. The condor trans mounts came from the 33oi which I had installed last season as well.

[i_love_cars]

wow dude, great progress. Fabrication is foreign to me, I only know how to take things apart and put them back together.

[Tkuhn]

i_love_cars said:

wow dude, great progress. Fabrication is foreign to me, I only know how to take things apart and put them back together. 

Haha thanks! And I can't take all the credit. I can do fab stuff but I have alot of good friends to help as well.

[i_love_cars]

absolutely, almost nobody does it all alone but still good skills to have and a very impressive amount of work going into this

[Tkuhn]

i_love_cars said:

absolutely, almost nobody does it all alone but still good skills to have and a very impressive amount of work going into this 

For sure! Appreciate it!