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  4. My name is Earl, and I have a Stainless Steel bolt fetish =)

My name is Earl, and I have a Stainless Steel bolt fetish =)

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  • EarlE
    EarlE
    Earl
    wrote on last edited by
    #1422

    Started on the output shaft seal last night. 

    I had to grind down a socket to fit but got the nut off with an impact fairly easy after that. The flange pulled right off without needing a puller. 

    CAM01438zps8dhcom2v.jpg

    CAM01439zpsgrnx7xbd.jpg

    I then used a slide hammer with a hook attachment at the end to pull the seal out. 

    CAM01440zpsib2tci8j.jpg

    CAM01441zpsa03ceord.jpg

    I then lubricated the new seal and started it in the bore with my hands. I used a brass drift and drove it in about 3mm from flush (the thickness of two pennies)

    CAM01442zps0zh9pf7t.jpg

    CAM01443zpsxn3wqljw.jpg

    At this point I put the flange back onto the output shaft and tightened the nut, seating the seal the rest of the way. The next step is to torque the output flange nut in two stages. First torque it to 140ft/lbs, then remove the nut, add loctite (Bentley specifies 242 but I will be using 271), and torque the nut to 89 ft/lbs. I could not find any way to hold the flange to 140ft/lbs at home. I grenaded a screwdriver in a failed attempt. I brought the trans into work today so that I can take a piece of angle iron and bolt it to the flange. This way I can clamp that in a vice and it should be easier. The only thing I am afraid of now is the ground down socket breaking. Hopefully it holds up.

    museum sig 2earl.jpg

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    • EarlE
      EarlE
      Earl
      wrote on last edited by
      #1423

      Good news, my method at work worked=) The nut is now torqued properly. Now I just need to do the detent springs tonight and I am finished with it

      museum sig 2earl.jpg

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      • EarlE
        EarlE
        Earl
        wrote on last edited by
        #1424

        Replaced the detent springs yesterday evening. I freshened up the holding plate and installed new bolts too (yes they're stainless=P) 

        What I started with

        CAM01446zpsowouf860.jpg

        CAM01447zpsm8fapsq8.jpg

        The springs looked a hair compressed more than the new springs. By hand the rates didn't feel much different. There really was nothing to take a picture of for the new springs, so here it is all done=) 

        CAM01450zpsyzfqoqqi.jpg

        CAM01449zpsun53ovqz.jpg

        Now onto find what to refresh next=) I have an e34 steering coupler on the way and more parts from Germany=P

        museum sig 2earl.jpg

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        • EarlE
          EarlE
          Earl
          wrote on last edited by
          #1425

          E34 steering joint arrived 😃CAM01454zpsxjlks4nw.jpg

          museum sig 2earl.jpg

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          • GunMetalGreyG
            GunMetalGreyG
            GunMetalGrey
            wrote on last edited by
            #1426

            Thinking of E34's , how is she?

            ...

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            • EarlE
              EarlE
              Earl
              wrote on last edited by
              #1427

              Pretty Good=) Haven't had any issues

              museum sig 2earl.jpg

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              • KaiserRollsK
                KaiserRollsK
                KaiserRolls
                wrote on last edited by
                #1428

                Earl said:

                Pretty Good=) Haven't had any issues

                A burnout a day keeps the CEL away

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                • EarlE
                  EarlE
                  Earl
                  wrote on last edited by
                  #1429

                  That's been on since the day I bought it haha. SRS light too=P

                  museum sig 2earl.jpg

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                  • Dominic540D
                    Dominic540D
                    Dominic540
                    wrote on last edited by
                    #1430

                    Earl said:

                    That's been on since the day I bought it haha. SRS light too=P

                    Wait, the SRS light can be off on an e34? Haha

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                    • DrLeadFootD
                      DrLeadFootD
                      DrLeadFoot
                      wrote on last edited by
                      #1431

                      Earl, how long did it take for IE to ship you your brass pivot for the fork? 

                      Update also, please.

                      15924991875a64c599885m.jpg

                           @DrLeadFoot

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                      • EarlE
                        EarlE
                        Earl
                        wrote on last edited by
                        #1432

                        It was about a week before my order was even picked and shipped.

                        museum sig 2earl.jpg

                        1 Reply Last reply
                        1
                        • The Full BananaT
                          The Full BananaT
                          The Full Banana
                          wrote on last edited by
                          #1433

                          Looking good, Earl. If you're interested, I have a Racing Dynamics E36 318 strut brace that I don't need in my parts pile... not sure if you already have one/want one.

                          Tom - I have a few BMWs, an overworked Volvo 242, and now a YouTube channel called Drive, Revive, Tinker

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                          • EarlE
                            EarlE
                            Earl
                            wrote on last edited by
                            #1434

                            Clutch components arrived from CaTuned=) 

                            CAM01472zpsybye2za9.jpg

                            I just need the m20 flywheel shim/washer and I have everything to mate the engine to the trans. 

                            I also picked up a 2.93 medium case lsd for cheap. I am going to see how it cleans up and decide what  I want to do with it from there. It is CRUSTY haha

                            CAM01471zpskd8o3ro2.jpg

                            CAM01470zpsnjr1khmu.jpg

                            museum sig 2earl.jpg

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                            • YoungCRY
                              YoungCRY
                              YoungCR
                              wrote on last edited by
                              #1435

                              Work your magic on it!

                              Chris Young
                              BMWCCA #458972
                              1986 528e/5  | 1994 530i/5 | 1995 540i/6 | 2013 X5 35d | 1998 C1500 Suburban | 1995 K2500 Suburban

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                              • jc43089J
                                jc43089J
                                jc43089
                                wrote on last edited by
                                #1436

                                Won't the 2.93 be pretty slow behind the 4cyl?  The m50 cars had a 3.15.

                                2/94 325i Sedan, Arctic Gray: UUC LTW FW, EVO 3 and DSSR, +.020 Maxsil pistons, ASC delete, Eibach shocks/springs, 16" contour reps 238k
                                3/93 325i Coupe, Schwarz 2, Sketchy stance action, ebay turbo, 300k
                                '89 325i Vert, Alpine White: 5spd swapped, sold.

                                '04 Toyota Sienna: 24V to 24V swap in progress

                                '05 Volvo V70R, 6spd.  200k
                                '85 Toyota LandCruiser: Lifted, gas hog. 205k
                                '99 Nissan Maxima: 5spd, Rusty but trusty winter beater. 252k RIP.

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                                • EarlE
                                  EarlE
                                  Earl
                                  wrote on last edited by
                                  #1437

                                  The car came with a 3.45 from the factory. It will be much slower but this car isn't made to be fast. It will get stellar gas mileage which makes it an even better cruiser=P

                                  museum sig 2earl.jpg

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                                  • YoungCRY
                                    YoungCRY
                                    YoungCR
                                    wrote on last edited by
                                    #1438

                                    The z3 rack is for avoiding pot holes and the diff is for going slow over bumps. #lowlife

                                    Chris Young
                                    BMWCCA #458972
                                    1986 528e/5  | 1994 530i/5 | 1995 540i/6 | 2013 X5 35d | 1998 C1500 Suburban | 1995 K2500 Suburban

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                                    • EarlE
                                      EarlE
                                      Earl
                                      wrote on last edited by
                                      #1439

                                      More goodies arrived from Germany 

                                      CAM01477zps8h4ylctk.jpg

                                      Thanks again to my friend Kitty for all of the help finding and importing items. It is a set of MHW tail lights, a euro console, and alcantara to repair my drivers bolsters. 

                                      The MHW's are in pretty excellent shape. One thing that puzzles me on how to solve is this dead spider stuck between the lenses

                                      CAM01479zpszrtbzpqt.jpg

                                      He left a crystal sort of reside inside with him too. I think the only way to get him out is to heat the lights and pull off the lenses, but I don't want to risk damaging the lights=/

                                      They look great otherwise=) 

                                      CAM01481zpsbqk5xyxh.jpg

                                      The console is basically the same as the US console, but does not have the holes in it for the stupid cup holder insert. 

                                      CAM01484zps8yzbkyf8.jpg

                                      I also finally found a spot where I can bring the car to work on it. My parents offered to let me work on it in their garage so I cleaned that up a little and started reorganizing. I should be able to fit with room to spare around all sides=) 

                                      CAM01482zpsgv6luggf.jpg

                                      Going to see when I can get the car delivered and then go from there

                                      museum sig 2earl.jpg

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                                      • DrLeadFootD
                                        DrLeadFootD
                                        DrLeadFoot
                                        wrote on last edited by
                                        #1440

                                        Those lights are sweet!

                                        The final stretch!!

                                        15924991875a64c599885m.jpg

                                             @DrLeadFoot

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                                        • EarlE
                                          EarlE
                                          Earl
                                          wrote on last edited by
                                          #1441

                                          So the car should be on it's way over any day now. Is there anyone on here that is good with wiring and would like to come one of these weekends and help me tackle some things? This would include extending a harness and simplifying another=)

                                          museum sig 2earl.jpg

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