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  4. E34 540i V 2.0, The Clean Edition

E34 540i V 2.0, The Clean Edition

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  • BMWbenB
    BMWbenB
    BMWben
    wrote on last edited by
    #1

    I've fallen off the map here on WIBimmers so I figured this is a good way to get back into it. 

    I picked this car up this summer west of Dallas, Texas. The green 540 was riddled with rust beyond repair and had to go. I picked up this car with 128,000 miles and drove her back home. It was kinda a barn find, two guys who own a BMW shop got it from someone and proceeded to do no maintenance on it.

    I decided to try and do this car some good right off the bat. I dropped the money on an 18-piece Lamforder control arm kit, engine mounts, and polyurethane subframe bushings. Doing the work on this car was an experience I've never had before. I would pay you if you found rust on this car. I was rubbing the dirty off the brake lines to find unoxidized metal (see picture below).

    Some other things I got done were getting my 2-piece, 18in style 5s redone. They were sandblasted down and are now powder coated, the barrels are imitation chrome, the faces are gray, and the bolts are zinc coated. I also let Marc screw around with the exhaust and this video resulted... https://youtu.be/16bq2TZDAZE

    I have some maintenance I want to get done but I am still a college student so it's getting done slowly. I will be commissioning into the navy in May so I should have the money to get some more done. I am thinking about buying another car so I can be dedicated to working on this car but it's very hard to justify having two cars being a 22-year-old in the navy. I also need to find a friend to be able to do my own work down here.  

    Some upgrades I would like to have done very soon are:

    • New exhaust fabbed up, goal is to sound like this https://youtu.be/gT3G2O6pViA
    • Coilovers, still shopping around
    • M60B44 Frankenstein build (M62 block with M60 head)
    • General restoration 

    IMG20160625090927.jpg

    IMG0363.JPG

    IMG0364.JPG

    1446849910209930378394662425 (1).jpg

    BMWCCA #499464

    Current - 1995 540i/6 V 2.0 | Dead - 1995 540i/6 | Sold - 1995 318is

    1 Reply Last reply
    5
    • patsbimmer1P
      patsbimmer1P
      patsbimmer1
      wrote on last edited by
      #2

      Nice!  Let me know if you need part pricing or have any coilover questions!

      2011 e90 M3 - DCT, Borla exhaust, BMW Performance Black Grille, ECS Painted Corners, Ziza Angel Eyes

      07 335i Stella - sport package, BMS DCI, zhp knob, TMS cf parking brake lever, VRSF downpipes, MHD tune, H&R race springs, other stuff *SOLD*

      97 328i Lola - sport package, m50 intake manifold, m50 manifold.com install kit, custom CAI, K&N filter, Borla exhaust, FK silverline coilovers, 25.5mm front sway bar, Powerflex front sway bushings, Turner Radiator, fan delete *sold*
      95 325is *sold*
      93 nissan 240sx KA-T *sold*

      BMWCCA #473306

      Instagram @patsbimmer1

      AKA- HALLWAY PAT

      "burnouts bring babes and babes dont have time for bushings" - Kaiser Rolls

      1 Reply Last reply
      0
      • YoungCRY
        YoungCRY
        YoungCR
        wrote on last edited by
        #3

        This car is so nice! I brought this to LS Brewhaus this past year, so a few of the guys gots to see it.

        Chris Young
        BMWCCA #458972
        1986 528e/5  | 1994 530i/5 | 1995 540i/6 | 2013 X5 35d | 1998 C1500 Suburban | 1995 K2500 Suburban

        1 Reply Last reply
        0
        • BMWbenB
          BMWbenB
          BMWben
          wrote on last edited by
          #4

          patsbimmer1 said:

          Nice!  Let me know if you need part pricing or have any coilover questions!

          What is a good coil over brand to go with? I've found the BR Series for $1k and I'm pretty sure I'm going to go with those.

          1446849910209930378394662425 (1).jpg

          BMWCCA #499464

          Current - 1995 540i/6 V 2.0 | Dead - 1995 540i/6 | Sold - 1995 318is

          1 Reply Last reply
          0
          • patsbimmer1P
            patsbimmer1P
            patsbimmer1
            wrote on last edited by
            #5

            BC's are great!  For that price i'd go with that or ST.  The solid mounts on the BC will increase NVH but the camber and caster adjustability is great.

            2011 e90 M3 - DCT, Borla exhaust, BMW Performance Black Grille, ECS Painted Corners, Ziza Angel Eyes

            07 335i Stella - sport package, BMS DCI, zhp knob, TMS cf parking brake lever, VRSF downpipes, MHD tune, H&R race springs, other stuff *SOLD*

            97 328i Lola - sport package, m50 intake manifold, m50 manifold.com install kit, custom CAI, K&N filter, Borla exhaust, FK silverline coilovers, 25.5mm front sway bar, Powerflex front sway bushings, Turner Radiator, fan delete *sold*
            95 325is *sold*
            93 nissan 240sx KA-T *sold*

            BMWCCA #473306

            Instagram @patsbimmer1

            AKA- HALLWAY PAT

            "burnouts bring babes and babes dont have time for bushings" - Kaiser Rolls

            1 Reply Last reply
            0
            • straight6pwrS
              straight6pwrS
              straight6pwr
              wrote on last edited by
              #6

              cant wait to see the fraken motor. non-vanos + 4.4 liters is best of both worlds.

              Dan
              yajsYRL.jpg.e5f350b4dfe961d76ac8b32efce2e1a6.jpg

              1 Reply Last reply
              0
              • BMWbenB
                BMWbenB
                BMWben
                wrote on last edited by
                #7

                straight6pwr said:

                cant wait to see the fraken motor. non-vanos + 4.4 liters is best of both worlds.

                It's essentially bolt on for the swap with very minor modifications. Hopefully I have the time to do it either this summer or when I'm a nuclear power school next year.

                Sent from my Pixel using Tapatalk

                1446849910209930378394662425 (1).jpg

                BMWCCA #499464

                Current - 1995 540i/6 V 2.0 | Dead - 1995 540i/6 | Sold - 1995 318is

                1 Reply Last reply
                0
                • JdesignJ
                  JdesignJ
                  Jdesign
                  wrote on last edited by
                  #8

                  I second the motion to go with BC's!

                  SumBunny.jpg

                  https://www.instagram.com/_jdesigner_/                                          http://nevertoolow.tumblr.com/

                  🥳SOLD BMW E24 633CSI - BMW M30B32                                          🧪SOLD HCH  ES9 - 1.3 LDA
                  👽BMW E30 325IC - Toyota 1JZ-GTE                                                     ⏰ HONDA EF9 CIVIC SI - JDM B18C5
                  ☠️BMW E36 318i - Ford 5.0 FE302                                                         🚴‍♂️ GT-Labomba - 26x2.75 Freeride
                  🤹‍♀️SOLD BMW E36/7 Z3 - BMW M54B25                                                🧓SOLD BMW E10 2002 - BMW M10M05

                  1 Reply Last reply
                  0
                  • BMWbenB
                    BMWbenB
                    BMWben
                    wrote on last edited by
                    #9

                    Jdesign said:

                    I second the motion to go with BC's!

                    I'll be getting them within the next month 😄 FCP Euro has them on sale for $200 off as well.

                    1446849910209930378394662425 (1).jpg

                    BMWCCA #499464

                    Current - 1995 540i/6 V 2.0 | Dead - 1995 540i/6 | Sold - 1995 318is

                    1 Reply Last reply
                    1
                    • YoungCRY
                      YoungCRY
                      YoungCR
                      wrote on last edited by
                      #10

                      IMG3782.JPG

                      Finally got a chance to take this out of storage! I'm harboring @BMWben's car indefinitely while he's presently serving in the Navy. He'll be stationed in Hawaii soon but who knows in a few years where the sub program will take him from there. I think he towed this car up in April but I just moved all my vehicles up to a new storage unit in Appleton last month. This car has more or less been in storage for 1.5 years now so not much is missing from this build thread. Summer of 2017 Ben installed the BC racing coilovers, I don't know the specs on the rates. A rebuilt driveshaft and E60 short shifter were installed with delrin/poly bushings. He also put on the Supersprint Cat-back resonator and muffler. 

                      Car runs and drives well, just needs some minor fixes, its now just over 150k on the odo. 

                      To Do:

                      • Raise car, its too damn low.
                      • Find oil leak, lock-tight oil pump bolts, replace timing chain tensioner, change oil 
                      • Detail everything
                      • Rebuild driver sport seat due to twisting

                      Chris Young
                      BMWCCA #458972
                      1986 528e/5  | 1994 530i/5 | 1995 540i/6 | 2013 X5 35d | 1998 C1500 Suburban | 1995 K2500 Suburban

                      1 Reply Last reply
                      6
                      • wasnt m3W
                        wasnt m3W
                        wasnt m3
                        wrote on last edited by
                        #11

                        Glad to see you doing some sort of car things, stranger.

                        m3sig-1.jpg

                        1 Reply Last reply
                        1
                        • YoungCRY
                          YoungCRY
                          YoungCR
                          wrote on last edited by
                          #12

                          wasnt m3 said:

                          Glad to see you doing some sort of car things, stranger. 

                          I was shooting for Brian Redmond but the construction of this storage unit got delayed well into the summer from all the rain this spring. But yes I wanna get some miles on before winter to make up for it!

                          Chris Young
                          BMWCCA #458972
                          1986 528e/5  | 1994 530i/5 | 1995 540i/6 | 2013 X5 35d | 1998 C1500 Suburban | 1995 K2500 Suburban

                          1 Reply Last reply
                          0
                          • straight6pwrS
                            straight6pwrS
                            straight6pwr
                            wrote on last edited by
                            #13

                            nice! i love that the car is being driven, its mean sounding machine

                            Dan
                            yajsYRL.jpg.e5f350b4dfe961d76ac8b32efce2e1a6.jpg

                            1 Reply Last reply
                            0
                            • RekpointR
                              RekpointR
                              Rekpoint
                              wrote on last edited by
                              #14

                              BMWben said:

                              What is a good coil over brand to go with? I've found the BR Series for $1k and I'm pretty sure I'm going to go with those. 

                              I heard solowerks is a good coilover for cheap. Some EX KW coil guys made their own company.

                              1 Reply Last reply
                              0
                              • YoungCRY
                                YoungCRY
                                YoungCR
                                wrote on last edited by
                                #15

                                Rekpoint said:

                                I heard solowerks is a good coilover for cheap. Some EX KW coil guys made their own company.

                                It's on BC Racing coils now, I dug this thread back up.

                                Chris Young
                                BMWCCA #458972
                                1986 528e/5  | 1994 530i/5 | 1995 540i/6 | 2013 X5 35d | 1998 C1500 Suburban | 1995 K2500 Suburban

                                1 Reply Last reply
                                0
                                • patsbimmer1P
                                  patsbimmer1P
                                  patsbimmer1
                                  wrote on last edited by
                                  #16

                                  It was great spending a little time with you last weekend!  Car looks good man!

                                  2011 e90 M3 - DCT, Borla exhaust, BMW Performance Black Grille, ECS Painted Corners, Ziza Angel Eyes

                                  07 335i Stella - sport package, BMS DCI, zhp knob, TMS cf parking brake lever, VRSF downpipes, MHD tune, H&R race springs, other stuff *SOLD*

                                  97 328i Lola - sport package, m50 intake manifold, m50 manifold.com install kit, custom CAI, K&N filter, Borla exhaust, FK silverline coilovers, 25.5mm front sway bar, Powerflex front sway bushings, Turner Radiator, fan delete *sold*
                                  95 325is *sold*
                                  93 nissan 240sx KA-T *sold*

                                  BMWCCA #473306

                                  Instagram @patsbimmer1

                                  AKA- HALLWAY PAT

                                  "burnouts bring babes and babes dont have time for bushings" - Kaiser Rolls

                                  1 Reply Last reply
                                  0
                                  • SteelBlueS
                                    SteelBlueS
                                    SteelBlue
                                    wrote on last edited by
                                    #17

                                    patsbimmer1 said:

                                    It was great spending a little time with you last weekend!  Car looks good man!

                                    Sorry I didn't end up meeting up with either of you guys. The weekends can be kind of whirlwind at the track.

                                    I'll be there for fall vintage and World Challenge in September to close out the season(which I can't begin to describe how depressing that it's already over).

                                    1 Reply Last reply
                                    0
                                    • patsbimmer1P
                                      patsbimmer1P
                                      patsbimmer1
                                      wrote on last edited by
                                      #18

                                      SteelBlue said:

                                      Sorry I didn't end up meeting up with either of you guys. The weekends can be kind of whirlwind at the track.

                                      I'll be there for fall vintage and World Challenge in September to close out the season(which I can't begin to describe how depressing that it's already over).

                                      No problem!  I'm trying to get up there for fall vintage but world challenge is on my wedding anniversary and for 5 years I've tried to get my wife to RA for Oktoberfast which falls around our anniversary and for 5 years I've failed lol.

                                      2011 e90 M3 - DCT, Borla exhaust, BMW Performance Black Grille, ECS Painted Corners, Ziza Angel Eyes

                                      07 335i Stella - sport package, BMS DCI, zhp knob, TMS cf parking brake lever, VRSF downpipes, MHD tune, H&R race springs, other stuff *SOLD*

                                      97 328i Lola - sport package, m50 intake manifold, m50 manifold.com install kit, custom CAI, K&N filter, Borla exhaust, FK silverline coilovers, 25.5mm front sway bar, Powerflex front sway bushings, Turner Radiator, fan delete *sold*
                                      95 325is *sold*
                                      93 nissan 240sx KA-T *sold*

                                      BMWCCA #473306

                                      Instagram @patsbimmer1

                                      AKA- HALLWAY PAT

                                      "burnouts bring babes and babes dont have time for bushings" - Kaiser Rolls

                                      1 Reply Last reply
                                      0
                                      • YoungCRY
                                        YoungCRY
                                        YoungCR
                                        wrote on last edited by
                                        #19

                                        Thoroughly enjoyed this car yesterday! It took the beating with no issues. Noting a few things for when spring rolls around as this will be going into storage soon.  

                                        Maintenance List for spring

                                        • R&R Lower Oil Pan, check oil pump bolts
                                        • Replace Washer Fluid tank
                                        • Wire in washer fluid level sender pigtail (missing)
                                        • Replace Front Bumper
                                        • Detail Interior/Exterior

                                        Chris Young
                                        BMWCCA #458972
                                        1986 528e/5  | 1994 530i/5 | 1995 540i/6 | 2013 X5 35d | 1998 C1500 Suburban | 1995 K2500 Suburban

                                        1 Reply Last reply
                                        0
                                        • jc43089J
                                          jc43089J
                                          jc43089
                                          wrote on last edited by
                                          #20

                                          YoungCR said:

                                          Thoroughly enjoyed this car yesterday! It took the beating with no issues. Noting a few things for when spring rolls around as this will be going into storage soon.  

                                          Maintenance List for spring

                                          • R&R Lower Oil Pan, check oil pump bolts
                                          • Replace Washer Fluid tank
                                          • Wire in washer fluid level sender pigtail (missing)
                                          • Replace Front Bumper
                                          • Detail Interior/Exterior

                                          Oh those pesky oil pump bolts.  I checked them on an e32 and I think 3 were in the pan and the rest finger tight.  Scary.

                                          2/94 325i Sedan, Arctic Gray: UUC LTW FW, EVO 3 and DSSR, +.020 Maxsil pistons, ASC delete, Eibach shocks/springs, 16" contour reps 238k
                                          3/93 325i Coupe, Schwarz 2, Sketchy stance action, ebay turbo, 300k
                                          '89 325i Vert, Alpine White: 5spd swapped, sold.

                                          '04 Toyota Sienna: 24V to 24V swap in progress

                                          '05 Volvo V70R, 6spd.  200k
                                          '85 Toyota LandCruiser: Lifted, gas hog. 205k
                                          '99 Nissan Maxima: 5spd, Rusty but trusty winter beater. 252k RIP.

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