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  4. E39 Project

E39 Project

Scheduled Pinned Locked Moved Members BMWs
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  • R
    R
    REKIII
    wrote on last edited by
    #183

    Some progress:

    PassSideHeader1zps88d5848a.jpg

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    • R
      R
      Rowleym
      wrote on last edited by
      #184

      gnarly gnarly gnarly!

      96.jpg96.jpg96.jpg96.jpg

      sk8 or die

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      • EarlE
        EarlE
        Earl
        wrote on last edited by
        #185

        Robert, you are THE man=)

        museum sig 2earl.jpg

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        • DrLeadFootD
          DrLeadFootD
          DrLeadFoot
          wrote on last edited by
          #186

          This gets me going!

          15924991875a64c599885m.jpg

               @DrLeadFoot

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          • B
            B
            B C
            wrote on last edited by
            #187

            glad to see another update. Building a manifold would be a heck of a puzzle, but very rewarding if my small task of designing a downpipe and exhaust system is any indication.

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            • R
              R
              REKIII
              wrote on last edited by
              #188

              Sad realization Friday.  The car will not be ready for my June 7th drive to Timmayfest.  Unless I find something else the wife and I will be tending the BMW/Merc meet in an SRT8 Jeep.  The humility.

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              • R
                R
                REKIII
                wrote on last edited by
                #189

                Forgot to update. I visited the car last weekend.  Didn't do anything but take some measurements for the air tank mounting and the battery placement, but it still makes me grin every time I see it.

                Ontheliftzps37cbed86.jpg

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                • AndrewA
                  AndrewA
                  Andrew
                  wrote on last edited by
                  #190

                  This car is ridiculous.  Not sure how I missed this thread, but I just read the whole thing.  Can't wait to see it finished!

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                  • R
                    R
                    REKIII
                    wrote on last edited by
                    #191

                    Not too much to update lately, but I'm a few steps closer to inadvertantly developing a plug and play ECU for the E39/E46 chassis.  Been working with electronic suppliers ans board builders to come up with something that is pretty cool.  I'll have pics when I have something together.

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                    • B
                      B
                      B C
                      wrote on last edited by
                      #192

                      For an S62 swap im assuming? 

                      Very cool!

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                      • R
                        R
                        REKIII
                        wrote on last edited by
                        #193

                        No reason to swap an S62 into my car.  I already have one.  The e46 uses the same basic ECU as the e39, that is why the plug and play could be an option there.

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                        • B
                          B
                          B C
                          wrote on last edited by
                          #194

                          I see why you thought i meant s62 swapping your car. Hahah i know what you mean now. That would be a big hit

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                          • R
                            R
                            Rowleym
                            wrote on last edited by
                            #195

                            REKIII said:

                            No reason to swap an S62 into my car.  I already have one.  The e46 uses the same basic ECU as the e39, that is why the plug and play could be an option there.

                            It would be rather handy if you came up with a solution within the next month :) I have an entire turbo kit ready to be installed on my brothers e46. We were going to take a shot at stock DME tuning.

                            96.jpg96.jpg96.jpg96.jpg

                            sk8 or die

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                            • R
                              R
                              REKIII
                              wrote on last edited by
                              #196

                              Stock DME Tuning wont work.....well it can, but not without a piggy back of some sort.  The DME has no input for boost pressure.  With a Supercharger you can use AlphaN tuning because everything is linear and mathematically sound.  Turbos are not.

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                              • R
                                R
                                Rowleym
                                wrote on last edited by
                                #197

                                REKIII said:

                                Stock DME Tuning wont work.....well it can, but not without a piggy back of some sort.  The DME has no input for boost pressure.  With a Supercharger you can use AlphaN tuning because everything is linear and mathematically sound.  Turbos are not. 

                                It simplys measures flow? MAF no? Many people tune this stock ecu so I know I'm not too wrong.

                                We will be using a datalogger of some sort, and log the stock maf voltage, and also the ford MAF we will be using, and then I will swap out the stock one, and be able to monitor the increased amount of airflow.

                                96.jpg96.jpg96.jpg96.jpg

                                sk8 or die

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                                • R
                                  R
                                  REKIII
                                  wrote on last edited by
                                  #198

                                  Yes, it measures mass airflow.  This is great as long as the pressure doesn't change.  Due to the constant weight of the earths atmosphere, the computer knows the pressure will never vary from 14.5 PSI.   So it measures Airflow, based on that pressure.  If the pressure increases, due to a turbo or supercharger, the Airflow can remain the same but the DME doesn't know that an increased air amount has entered the engine.

                                  ALL DME tuned supercharger kits on BMW's that used to be NA convert to alphaN.  This eliminates the MAF's and uses math to figure out airflow based on RPM.  Because a supercharger produces the same PSI at a particular RPM all the time, the equations can be figured out and this programmed in.

                                  Turbo's are a different beast.  They produce boost based on load.  If you are cruising at 4K RPM the turbos will produce 0 PSI but if you are accelerating, when the car hits 4K, the turbos could be producing any amount of PSI, based on many factors.  This is why Mas Air Pressure (MAP) must be measured in a turbo car.  Since these cars have no factory MAP sensor, one must be added and controlled, and have bearing on the fuel tables.

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                                  • B
                                    B
                                    B C
                                    wrote on last edited by
                                    #199

                                    I know of a corvette that has been switched to run speed density via an obd2 tuning software. Not sure how but it do.

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                                    • R
                                      R
                                      Rowleym
                                      wrote on last edited by
                                      #200

                                      REKIII said:

                                      Yes, it measures mass airflow.  This is great as long as the pressure doesn't change.  Due to the constant weight of the earths atmosphere, the computer knows the pressure will never vary from 14.5 PSI.   So it measures Airflow, based on that pressure.  If the pressure increases, due to a turbo or supercharger, the Airflow can remain the same but the DME doesn't know that an increased air amount has entered the engine.

                                      ALL DME tuned supercharger kits on BMW's that used to be NA convert to alphaN.  This eliminates the MAF's and uses math to figure out airflow based on RPM.  Because a supercharger produces the same PSI at a particular RPM all the time, the equations can be figured out and this programmed in.

                                      Turbo's are a different beast.  They produce boost based on load.  If you are cruising at 4K RPM the turbos will produce 0 PSI but if you are accelerating, when the car hits 4K, the turbos could be producing any amount of PSI, based on many factors.  This is why Mas Air Pressure (MAP) must be measured in a turbo car.  Since these cars have no factory MAP sensor, one must be added and controlled, and have bearing on the fuel tables.

                                      So what you are saying here, is the countless stock DME tuned turbo e36's and e46's are unsafe even though people have driven tens of thousands of miles and also daily drive those cars? I honestly can't believe that it doesn't work when so many people prove it.

                                      Hell they made over 1000whp on the stock e36 DME.

                                      I know there are other factory turbo cars with MAF based systems as well.

                                      What you said does make some sense to me though.

                                      Pv=nrt

                                      No? Haha.

                                      96.jpg96.jpg96.jpg96.jpg

                                      sk8 or die

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                                      • R
                                        R
                                        REKIII
                                        wrote on last edited by
                                        #201

                                        Rowleym said:

                                        So what you are saying here, is the countless stock DME tuned turbo e36's and e46's are unsafe even though people have driven tens of thousands of miles and also daily drive those cars? I honestly can't believe that it doesn't work when so many people prove it. Hell they made over 1000whp on the stock e36 DME. I know there are other factory turbo cars with MAF based systems as well. What you said does make some sense to me though. Pv=nrt No? Haha.

                                        This is how I understand the DME, the ones I've seen have all had some sort of piggyback controller, or an archaic RRFPR.  I never claim to know everything, just explaining how I understand things.  I'm always eager to admit I'm wrong when I get to learn something new.

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                                        • B
                                          B
                                          B C
                                          wrote on last edited by
                                          #202

                                          In Maximum Boost, it is mentioned on the NSX install that there is a MAF signal blocker that blocks or maintains the signal to keep it from going out of limits under boost. Just mentioning that since it may be part of how it would work with stock ECU + MAF

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